Wayne-Dalton 6100 installation instructions Important Safety Instructions Tools Required

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Pre-Installation

Important Safety Instructions

Tools Required

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury.

Caution: Property damage or injury can result from failure to follow instructions.

Important: Required step for safe and proper door operation.

Note: Information assuring proper installation of the door.

Power drill

Drill bits: 1/8”, 3/16”, 7/16”

Ratchet wrench

Socket driver: 7/16”

Sockets: 7/16”, 1/2”, 9/16”, 5/8”

Socket extension: 3”

• Phillips head

• Hammer

screwdriver

• Tape measure

• Flat tip screwdriver

• Step Ladder

• Pliers/Wire cutters

• Level

• Needle nose pliers

• Pencil

• Locking Pliers

• Leather gloves

• (2) Vice clamps

• Safety glasses

• Wrenches: 7/16”,

 

1/2”, 9/16”, 5/8”

 

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1.

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.

Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.

It is always recommended to wear eye protection when using tools, otherwise eye injury

 

could result.

4.

Avoid installing your new door on windy days. Door could fall during the installation caus-

 

ing severe or fatal injury.

5.

Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6.

Operate door only when it is properly adjusted and free from obstructions.

7.

If a door becomes hard to operate, inoperative or is damaged, immediately have neces-

 

sary adjustments and/ or repairs made by a trained door system technician using proper

 

tools and instructions.

8.

DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an

 

electrically operated door.

9.

DO NOT place fingers or hands into open section joints when closing a door. Use lift

 

handles/ gripping points when operating door manually.

10.

DO NOT permit children to operate garage door or door controls. Severe or fatal injury

 

could result should the child become entrapped between the door and the floor.

11.

Due to constant extreme spring tension, do not attempt any adjustment, repair or altera-

 

tion to any part of the door, especially to springs, spring brackets, bottom corner brackets,

 

fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury,

 

have any such work performed by a trained door systems technician using proper tools

 

and instructions.

12.

On electrically operated doors, pull down ropes must be removed and locks must be

 

removed or made inoperative in the open (unlocked) position.

13.

Top section of door may need to be reinforced when attaching an electric opener. Check

 

door and/ or opener manufacturer’s instructions.

14.

Visually inspect door and hardware monthly for worn and or broken parts. Check to

 

ensure door operates freely.

15.

Test electric opener’s safety features monthly, following opener manufacturer’s instruc-

Package Contents

Note: Depending on the door model, some parts listed will not be supplied if not required. Rear Back Hangs may not be included with your door.

 

Door sections (as required)

 

TorqueMaster® spring tube

Quick Install flag angles RH/LH

Fully Adjustable flag angles RH/LH

(as required)

(as required)

 

Vertical tracks RH/LH

 

Horizontal tracks RH/LH

 

tions.

16.

NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track

 

systems are not intended or designed to support extra weight.

17.

This door may not meet the building code wind load requirements in your area. For your

 

safety, you will need to check with your local building official for wind load code require-

 

ments and building permit information.

After installation is complete, fasten this manual near the garage door.

Important: Stainless steel or pt2000 coated lag screws must be used when installing center bearing brackets, end brackets, jamb brackets, drawbar op- erator mounting/ support brackets and disconnect brackets on treated lumber (preservative-treated). Stainless steel or pt2000 lag screws are not necessary when installing products on un-treated lumber.

Quick install jamb

Fully Adjustable jamb

brackets (as required)

brackets (as required)

 

 

 

 

(2) Top fixtures

Loose winding shaft

(single spring only)

Center bracket End brackets RH/LH bushing assembly

Cable drum

Drum wraps

assemblies RH/LH

RH/LH (as required)

Note: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to fastening.

Important: When installing 5/16” lag screws using an electric drill/ driver, the drill/ drivers clutch must be set to deliver no more than 200 in-lbs of torque. Fastener failure could occur at higher settings.

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Instal- lation Instructions. Otherwise, the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

Important: Right and left hand is always determined from inside the building looking out

Track rollers

Strut (A-symmetrical)

Weatherstrips & nails

Pull down

(as required)

(if included)

(If included)

rope (if included)

Top half drawbar

Bottom half drawbar

Drawbar operator

 

Stud Plate

operator bracket

operator bracket

 

bracket arm

 

(as required)

 

 

 

 

 

 

 

 

(2) 5/16”-18 Hex nuts

(2) 3/8”- 16 Hex nuts

1/4”- 20 Flanged

(2) 5/16” Washers

hex nuts (as required)

3

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s 6100Representations of the door parts. Each specific door Important Safety Instructions Tools Required Door, complete all steps in preparing the opening Attempt is made to start removing an existing doorAll sections, and can also be used to identify each section Lock Section can be identified by #2 graduated end hingesHeadroom Requirements BackroomPage Tools None Pull HandlesStacking Sections Bottom SectionVertical Tracks Top FixturesTools Hammer, Step ladder, Tape measure Top SectionDrawbar Operator Bracket Horizontal Tracks/Q.I Flag AnglesTorqueMaster Spring Tube Center Bracket Bushing AssemblyAdjusting Top Fixtures Horizontal Tracks/F.A. Flag AnglesEnd Brackets Securing Center Bracket Bushing AssemblyDrum Wraps Cable Drum AssembliesLift Cable Adjustments Winding SpringsSecuring Drum Wraps Rear Back Hangs Ceiling member16-18 x 1-1/4 Parallel to door Balancing Door TorqueMaster Plus Reset Instructions Door Arm HookupInside Lock Tools Power drill, 1/8 Drill bit, Tape measure Pull Down RopeNo Screw eye Use in general cleaning of garage doors Touch up where necessaryWood Maintenance and Refinishing Following cleaning solution is recommendedPage Lifetime Limited Warranty Model Warranty
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6100 specifications

The Wayne-Dalton 6100 is a premium garage door that stands out for its combination of durability, aesthetics, and advanced technology. Renowned for its quality, the 6100 model offers a perfect blend of style and functionality, making it a popular choice among homeowners and builders alike.

One of the key features of the Wayne-Dalton 6100 is its construction. The door is built with a robust steel frame and a thick fiberglass exterior. This design not only ensures long-lasting performance but also provides excellent insulation. The door’s insulation is particularly noteworthy, as it helps to regulate indoor temperatures, keeping garages warmer in the winter and cooler during the summer months. This feature is essential for homeowners who use their garages as workspaces or additional storage.

In terms of design, the 6100 model offers a customizable aesthetic. It comes in various colors and finishes, allowing homeowners to select an option that complements their home’s exterior. The smooth fiberglass surface can mimic the look of wood, giving the appearance of an upscale, wooden garage door without the associated maintenance. Additionally, the door is available in multiple panel designs, catering to specific architectural styles.

The 6100 is equipped with advanced technologies that enhance usability and security. For instance, it features a user-friendly operating system that allows for smooth and quiet opening and closing. This is particularly beneficial in residential areas where noise can be a concern. Moreover, the door can be integrated with garage door openers that come with smart technology, enabling users to control the door remotely through mobile apps.

Safety is another priority with the Wayne-Dalton 6100. The door incorporates safety features such as pinch-resistant panels and an automatic reverse mechanism, which ensures that the door will stop and reverse immediately if it detects an obstacle in its path. This is essential for preventing accidents and ensuring the safety of family members and pets.

In summary, the Wayne-Dalton 6100 model combines durability, insulation, customizable aesthetics, advanced technology, and essential safety features, making it a versatile choice for any garage. Its ability to harmonize practicality with elegance truly sets it apart in the competitive garage door market. Whether for functionality or style, the 6100 delivers on all fronts, making it a worthwhile investment for homeowners looking to enhance their property.