Wayne-Dalton 46 Torsion Spring Removal For Standard Lift, Failure to use approved

Page 6

P1

Torsion Spring Removal

 

For Standard Lift

 

Tools Needed:

WARNING

TORSION SPRING ASSEMBLY

 

Failure to use approved

Recommended

 

winding bars can cause spring

 

tools from

 

energy to be released

 

page 5

 

suddenly, resulting in severe

 

 

 

 

or fatal injury.

 

 

WARNING

 

 

COUNTERBALANCE SPRING TENSION

 

 

MUST BE RELIEVED BEFORE

 

 

REMOVING ANY HARDWARE. A

 

 

POWERFUL SPRING RELEASING IT’S

WINDING CONE

 

ENERGY SUDDENLY CAN CAUSE

 

 

SEVERE OR FATAL INJURY.

 

 

Do not release the torsion spring tension

 

 

unless you are a qualified and experienced

 

 

door technician. Instead have a professional

APPROVED WINDING BAR

 

door agency release the tension.

 

Step 1: Close the door and place vice

 

 

clamps on the back legs of both vertical

 

 

tracks, above the third roller to prevent the

 

 

door from lifting as you unwind the springs.

 

 

Use only approved winding bars available

 

 

from your dealer. Do not use undersized

 

 

steel rods, screw drivers or anything else

 

 

to unwind the springs. Position the ladder

 

 

just off to the side of the winding cone.

 

 

The winding cone should be easy to reach

 

 

without putting your body directly in front

 

 

of it.

 

 

Step 2: Insert a winding bar into one of the

 

 

holes in the winding cone. Exert upward

 

 

pressure. Using caution, loosen the two

 

 

(2) set screws in the winding cone. Be

 

 

prepared to support the full torsional force

 

 

of the spring when the set screws are

SET SCREWS

 

loosened.

 

 

Step 3: Once set screws are loose, slowly

 

 

and carefully lower the winding rod until it

 

 

rests against the door. Insert other winding

 

 

bar into the upper hole. Push up and

 

 

remove lower bar. Carefully lower upper

 

 

winding bar, 1/4 turns at a time until it rests

 

 

against the door. Repeat process until all

 

 

tension is relieved. If your door is equipped

 

 

with two (2) torsion springs, follow the same

 

 

procedure to relieve tension on the second

 

 

spring.

 

 

Step 4: Remove vice clamps from tracks,

 

 

unbolt torsion shaft assembly and remove

 

 

from work area.

 

 

NOTE: Continue with “P4” on page 9 after

firmly hold winding bars and

 

cautiously loosen set screws

 

completing this step.

 

6

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 6
Contents Series, Model Portland Source PlantTable of Contents Package Contents Package Contents Door Section IdentificationTools Required Winding bars can cause spring Torsion Spring Removal For Standard LiftFailure to use approved Door agency release the tensionTorqueMaster Spring Removal Left hand side Assembly off the flagangles and outEither direction. If the counterbalance Applications, repeat for left hand sideExtension Spring Removal Removing the Old DoorSecurely attach a Preparing the OpeningFailure to Suitable mounting pad to structurallyAttaching Fully Adjustable Flagangle to Vertical TrackInstalling Fully Adjustable Jamb BracketsBottom Bracket Counterbalance DrumsLeft hand Roller Hinge tubeHinges Top Bracket Step PlateAbove top bracket and secure with Installation on the Top SectionInstallation on all other All glazed doors starting at 14’0 widthLift Handle Bottom SectionVertical Track Stacking SectionsTop Section Adjusting Top Brackets Horizontal TrackTorqueMaster Spring Tube Center Bracket BushingOpener back and forth slightly to help Idrive InstallationPlug the motor power cord into Opener Aid alignmentCable Drum Installation Drive Gear Installation End BracketsCounter Installation Securing Center Bracket BushingPositioning Support Bracket Mounting Disconnect Handle BracketHandle until snug, and then tighten Attaching Disconnect HandleDisconnect handle bracket. Tighten Secure disconnect cable toCable Adjustments Securing DoorFor Spring Winding Winding Bolt Rotation Ing adjustments toSetting Spring Tension Prior to winding or makKeep horizontal track Drum Wrap InstallationRear Support Parallel and within 3/4May release from spring Installation InstructionsOtherwise, the spring fittings If not wound in the properSide Lock Pull Rope Trolley Operator Cleaning Cleaning Your Garage DoorPainting Limited Warranty Models 8000, 8100, 8200 Thank you for your purchase
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46 specifications

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