Wayne-Dalton 46 Either direction. If the counterbalance, Left hand side, Remove the upper 5/16

Page 8

 

TorqueMaster® Spring

 

 

 

Removal continued...

 

 

Tools Needed:

(Spring Tube should be free to rotate in

 

 

 

either direction.) If the counterbalance

 

 

Recommended

cable is still taut and the TorqueMaster®

 

 

Spring Tube is difficult to rotate, that is an

 

 

tools from

 

 

indication that spring tension still exists

 

 

page 5

 

 

on the left hand spring. Repeat Steps 1

 

 

 

and 2 for releasing spring tension on the

 

 

 

left hand side.

remove top

 

 

Step 4: Using a flat tip screwdriver, pry

lag screw

 

 

the counter gear and counter cover

Fig. 5

 

from the right hand end bracket (Fig. 4

 

 

 

on previous page). Discard the counter

 

 

 

gear and counter cover. On double spring

 

use locking pliers

 

applications, repeat for left hand side.

 

 

 

to hold end bracket

 

 

 

 

Step 5: Remove the upper 5/16” x

 

 

 

1-5/8” lag screw from the right hand end

 

 

 

bracket (Fig. 5). Attach locking pliers to

 

remove #10

 

the upper portion of the end bracket and

 

phillips head

 

hold the housing steady while removing

 

screw

 

the lower 5/16” x 1-5/8” lag screw and

 

 

 

#10 x 1/2” phillips head screw from the

 

 

 

end bracket (Fig. 6).

 

 

 

Step 6: Holding the right hand end

 

 

 

bracket steady with locking pliers,

remove

 

 

carefully pry the end bracket and drive

bottom lag

 

 

gear off the winding shaft using a flat tip

screw

Fig. 6

 

screwdriver (Fig. 7).

 

 

CAUTION: THE WINDING SHAFT MAY

 

hold the

 

ROTATE WHEN REMOVING THE END

 

end bracket

 

BRACKET AND DRIVE GEAR.

 

steady with

 

Step 7: Repeat Step 4 for the left hand

 

locking pliers

 

 

 

 

side. Holding the left hand end bracket

 

 

 

steady with locking pliers, carefully pry

 

 

 

the end bracket off the winding shaft

 

 

 

using a flat tip screwdriver (Fig. 7).

 

 

 

Step 8: Remove the two (2) lag bolts

 

pry end bracket from winding

 

attaching the center bracket assembly to

 

 

 

shaft using a flat tip screw

 

the header board (Fig. 8).

 

 

 

driver and locking pliers

 

 

 

 

Step 9: Lift the right hand side of the

 

 

 

TorqueMaster® Spring Tube and slide the

 

 

 

cable drum off. Realign the groove in the

 

 

 

winding shaft with the round notch in the

Fig. 7

 

flagangle and drape the counterbalance

CENTER

 

 

cable with drum over the flagangle. Lift

remove cable drum and

 

BRACKET

 

the left hand side of the TorqueMaster®

ASSEMBLY

winding shaft

 

Spring Tube and slide the cable drum

 

 

 

and winding shaft off (Fig. 9). Drape the

 

 

 

counterbalance cable with drum over the

 

 

 

flagangle. Lift the TorqueMaster® spring

 

 

 

assembly off the flagangles and out of

 

 

 

the doorway. Unhook the counterbalance

 

 

 

cables from the bottom brackets and

 

 

 

remove all parts from the work area.

 

lift

 

NOTE: The cable drums may be difficult to

 

 

 

TorqueMaster®

 

remove. If so, twist the cable drum to aid

 

Spring Tube

 

in removal.

(2) 5/16” x 1-5/8”

off flagangle

 

NOTE: Continue with “P4” on page 9 after

drape cable across

 

hex head lag

top of flagangle

 

completing this step.

screws

 

 

 

Fig. 8

Fig. 9

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 7 Page 9
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Page 7 Page 9
Contents Series, Model Portland Source PlantTable of Contents Package Contents Package Contents Door Section IdentificationTools Required Torsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Door agency release the tensionTorqueMaster Spring Removal Assembly off the flagangles and out Either direction. If the counterbalanceLeft hand side Applications, repeat for left hand sideExtension Spring Removal Removing the Old DoorPreparing the Opening Failure toSecurely attach a Suitable mounting pad to structurallyAttaching Fully Adjustable Flagangle to Vertical TrackBottom Bracket Installing Fully Adjustable JambBrackets Drums Left handCounterbalance Roller Hinge tubeHinges Top Bracket Step PlateInstallation on the Top Section Installation on all otherAbove top bracket and secure with All glazed doors starting at 14’0 widthLift Handle Bottom SectionVertical Track Stacking SectionsTop Section Adjusting Top Brackets Horizontal TrackTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Plug the motor power cord into OpenerOpener back and forth slightly to help Aid alignmentCable Drum Installation Drive Gear Installation End BracketsCounter Installation Securing Center Bracket BushingPositioning Support Bracket Mounting Disconnect Handle BracketAttaching Disconnect Handle Disconnect handle bracket. TightenHandle until snug, and then tighten Secure disconnect cable toFor Spring Winding Cable AdjustmentsSecuring Door Ing adjustments to Setting Spring TensionWinding Bolt Rotation Prior to winding or makDrum Wrap Installation Rear SupportKeep horizontal track Parallel and within 3/4Installation Instructions Otherwise, the spring fittingsMay release from spring If not wound in the properSide Lock Pull Rope Trolley Operator Painting CleaningCleaning Your Garage Door Limited Warranty Models 8000, 8100, 8200 Thank you for your purchase
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Manual 36 pages 28.31 Kb

46 specifications

Wayne-Dalton 46 is a prominent garage door model known for its unique combination of durability, aesthetic appeal, and advanced technology. Designed specifically for residential properties, this door offers homeowners an array of features that enhance the overall functionality and style of their garages.

One of the standout characteristics of the Wayne-Dalton 46 is its construction. Made with high-quality materials, these doors are crafted to withstand various weather conditions. They are built using a steel frame, which provides structural integrity and support, while the insulated core helps to maintain energy efficiency in the home. The insulation also minimizes noise from outside, creating a peaceful environment within the garage.

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Overall, the Wayne-Dalton 46 stands out in the market for its impressive blend of style, durability, advanced features, and safety technology, making it an excellent choice for homeowners looking to enhance the appeal and functionality of their garages.
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