Munchkin MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller manual Condensate Removal

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VENTING

DANGER

The Munchkin is not intended to be common vented with any other

existing appliance!

D. HEATER REMOVAL FROM A COMMON VENT SYSTEM

At the time of removal of an existing heater, the following steps shall be followed with each appli- ance remaining connected to the common venting system placed in operation, while the other appli- ances remaining connected to common venting system are not operating.

1.Seal any unused openings in the common venting system.

2.Visually inspect the venting system for proper size and horizontal pitch to determine if there is blockage, leakage, corrosion or other deficiencies that could cause an unsafe condition.

3.If practical, close all building doors, windows and all doors between the space in which the appliance remains connected to the common venting system located and other spaces in the building. Turn on clothes dryers and any appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, at maximum speed. Do not operate a summer exhaust fan. Close all fireplace dampers.

4.Place in operation the appliance being inspected. Follow the lighting instructions. Adjust the thermostat so the appliance will operate continuously.

5.Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle or smoke from a cigarette.

6.After it has been determined that each appliance remaining connected to common venting system properly vents when tested as outlined, return doors, windows, exhaust fans, fire- place dampers and any other gas burning appliance to their previous condition of use.

7.Any improper operation of the common venting system should be corrected so the installa- tion conforms with the National Fuel Gas Code, ANSI Z223.1. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Appendix G in the National Fuel Gas Code , ANSI Z 223.1

E.CONDENSATE REMOVAL

This is a condensing high efficiency appliance, therefore this unit has a condensate removal system. Condensate is nothing more than water vapor, derived from the combustion products, similar to an automobile when it is initially started. It is very important that the condensate line is sloped away from and down to a suitable inside drain, if the condensate outlet on the Munchkin is lower than the drain, you must use a condensate removal pump (kit available from Heat Transfer Products, Inc.) A condensate filter, if required by local authorities can be made up of lime crystals, marble or phosphate chips will neutralize the condensate. This can be done in the field by the installer or you may purchase one from Heat Transfer Products, Inc. It is also very important that the condensate line is not exposed to freezing temperatures, or any other type of blockage. Plastic tubing should be the only material used for the condensate line. Steel, brass, copper or others will be subject to corrosion or deterioration. A second vent may be necessary to prevent condensate line vacuum lock if a long horizontal run is used. Also, an increase in pipe size may be necessary to drain properly. Support of the condensation line may be necessary to avoid blockage of the condensate flow.

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Contents Munchkin High Efficiency Heater With the 925 ControllerUsing this Manual Special Attention BoxesTable of Contents Munchkin Ratings and Dimensions Part 1. General InformationHOW IT Operates Recommended Service Clearances Dimensions 80M 140M/199M PRE-INSTALLATION Requirement GeneralPart 2. Electrical Pressure Relief ValveElectrical Connection Electrical Connection Wiring Directly to Central Heating Circulator GAS Piping Part 3. GAS ConnectionGAS Connection GAS TableDungs GAS Valve Part 4. Venting Approved Venting MaterialsVenting the Munchkin Direct vent terminal clearance Minimum clearance, C Longer Vent Runs Vented ApplianceHeater Removal from a Common Vent System Condensate RemovalDiagrams for Sidewall Venting Venting Diagrams for Vertical Venting Part 5. Piping Hydronic Piping with Circulators or Zone ValvesCirculator Sizing Munchkin T50M Munchkin T80M/80M Munchkin 140M Munchkin 199MFill and Purge Heating System Piping Symbol Legend Piping IllustrationsOFF Zone valves Piping Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Part 6. START-UP Procedures Sequence of OperationItems to be Checked Before Lighting the Munchkin Lighting Instructions Operating InstructionsAdjusting the Temperature on the Munchkin Display Status MenuTest Mode To Turn OFF GAS to AppliancePart 7. Troubleshooting Munchkin Error Code925 Control Board Error Codes Resistance Tables Condensate Cleaning Instructions Part 8. MaintenanceMaintenance Procedures Before Each Heating SeasonMaintenance Control Wiring Layout Munchkin ControllerMaintenance Maintenance Page Page Munchkin R1

MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller specifications

The Munchkin High Efficiency Heater, equipped with the advanced "925" Controller, represents a significant advancement in heating technology for both residential and commercial applications. Known for its reliability and exceptional performance, this heater is designed to provide efficient heating while minimizing energy costs and environmental impact.

The Munchkin High Efficiency Heater operates on a condensing technology that extracts heat from exhaust gases. This process allows for higher efficiency rates, often exceeding 95%. By recovering heat that would otherwise be lost, the heater maximizes energy utilization, making it an eco-friendly choice for homeowners and businesses alike.

One of the standout features of the Munchkin 925 Controller is its user-friendly interface, which allows for effortless operation and monitoring of the heating system. The controller comes with advanced diagnostic capabilities that provide real-time feedback on system performance. Users can easily adjust settings, program schedules, and monitor energy consumption, ensuring optimal comfort and efficiency.

Furthermore, the Munchkin High Efficiency Heater is equipped with a variety of features that enhance its performance and user experience. The unit is designed with a durable heat exchanger made from stainless steel, which not only improves heat transfer but also ensures longevity and resistance to corrosion.

The heater operates quietly, making it suitable for installation in residential settings, including bedrooms and living spaces. Additionally, its compact design allows for flexible installation options, even in constrained spaces. The Munchkin unit is also compatible with multiple venting options, providing further versatility in installation configuration.

Safety features are a priority in the design of the Munchkin Heater. It includes built-in freeze protection, ensuring that the system operates effectively even in low temperatures. The unit also has an array of safety sensors that monitor for conditions such as flue blockage and overheating, triggering automatic shut-off mechanisms to prevent potential hazards.

In conclusion, the Munchkin High Efficiency Heater with the "925" Controller is a cutting-edge solution for efficient heating. With its superior performance, advanced controller system, durable construction, and comprehensive safety features, it remains a top choice for those looking to improve their heating efficiency while reducing energy consumption. Whether it's for residential or commercial use, the Munchkin heater promises reliability and comfort in any environment.
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