Munchkin MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller Fill and Purge Heating System

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PIPING

C.FILL AND PURGE HEATING SYSTEM

Attach the hose to balance and purge hose connector or drain valve and run hose to near- est drain

Close the other side of the balance and purge valve or the shut off valve after the drain.

Open first zone balance and purge or drain valve to let water flow out the hose. If zone valves are used, open the valves one at a time manually. (Note: please check valve manu- facturer’s instruction prior to opening valves manually, so as not to damage the valve.)

Manually operate fill valve regulator. When water runs out of the hose, while it’s connect- ed to the balance and purge valve or drain you will see a steady stream or water (with no bubbles). Close balance and purge valve or drain to stop the water from flowing. Disconnect the hose and connect it to next zone to be purged.

Repeat this procedure for additional zones (one at time).

Upon completion, make sure that the fill valve is in automatic position and each zone balance and purge or shut off is in an open position and zone valves are positioned for automatic operation.

CAUTION

For installation that incorporates standing Iron Radiation and systems with manual vents at the high points. Follow above section and starting with the nearest manual air vent, open vent until water flows out, then close vent. Repeat procedure, working your way toward furthest air vent. It may be necessary to install a basket strainer in an older system where larger amounts of sediment may be present. Annual cleaning of the strainer may be necessary.

WARNING

Use only inhibited propylene glycol solutions which are specially formulated for hydronic systems. Ethylene glycol is toxic and can attack gaskets and seals used in hydronic systems.

1.Glycol in hydronic applications which is specially formulated for this purpose includes inhibitors which prevent the glycol from attacking metallic system components. Make certain that the system fluid is checked for the correct glycol concentration and inhibitor level.

2.The glycol solution should be tested at least once a year and as recommended by the glycol manufacturer.

3.Anti-freeze solutions expand more than water. For example a 50% by volume solution expands 4.8% in volume for a temperature increase from 32° F to 180° F, while water expands 3% with the same temperature rise. Allowances must be made for this expansion in the sys- tem design.

4.A 30% mixture of glycol will result in a BTU output loss of 15% with a 5% increase in head against system circulator.

5.A 50% mixture of glycol will result in a BTU output loss of 30% with a 50% increase in head against system circulator.

CAUTION

It is highly recommended that you carefully follow the glycol manufacturer’s recommended concentrations, expansion requirements and maintenance recommendations (pH additive breakdown, inhibitor reduction, etc.). You must carefully figure the additional friction loss in the system as well as the reduction in heat transfer co-efficients.

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Contents Munchkin High Efficiency Heater With the 925 ControllerUsing this Manual Special Attention BoxesTable of Contents Munchkin Ratings and Dimensions Part 1. General InformationHOW IT Operates Recommended Service Clearances Dimensions 80M 140M/199M PRE-INSTALLATION Requirement GeneralPart 2. Electrical Pressure Relief ValveElectrical Connection Electrical Connection Wiring Directly to Central Heating Circulator Part 3. GAS Connection GAS ConnectionGAS Piping GAS TableDungs GAS Valve Part 4. Venting Approved Venting MaterialsVenting the Munchkin Direct vent terminal clearance Minimum clearance, C Longer Vent Runs Vented ApplianceHeater Removal from a Common Vent System Condensate RemovalDiagrams for Sidewall Venting Venting Diagrams for Vertical Venting Part 5. Piping Hydronic Piping with Circulators or Zone ValvesCirculator Sizing Munchkin T50M Munchkin T80M/80M Munchkin 140M Munchkin 199MFill and Purge Heating System Piping Symbol Legend Piping IllustrationsOFF Zone valves Piping Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Part 6. START-UP Procedures Sequence of OperationItems to be Checked Before Lighting the Munchkin Lighting Instructions Operating InstructionsAdjusting the Temperature on the Munchkin Display Status MenuTest Mode To Turn OFF GAS to AppliancePart 7. Troubleshooting Munchkin Error Code925 Control Board Error Codes Resistance Tables Part 8. Maintenance Maintenance ProceduresCondensate Cleaning Instructions Before Each Heating SeasonMaintenance Control Wiring Layout Munchkin ControllerMaintenance Maintenance Page Page Munchkin R1

MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller specifications

The Munchkin High Efficiency Heater, equipped with the advanced "925" Controller, represents a significant advancement in heating technology for both residential and commercial applications. Known for its reliability and exceptional performance, this heater is designed to provide efficient heating while minimizing energy costs and environmental impact.

The Munchkin High Efficiency Heater operates on a condensing technology that extracts heat from exhaust gases. This process allows for higher efficiency rates, often exceeding 95%. By recovering heat that would otherwise be lost, the heater maximizes energy utilization, making it an eco-friendly choice for homeowners and businesses alike.

One of the standout features of the Munchkin 925 Controller is its user-friendly interface, which allows for effortless operation and monitoring of the heating system. The controller comes with advanced diagnostic capabilities that provide real-time feedback on system performance. Users can easily adjust settings, program schedules, and monitor energy consumption, ensuring optimal comfort and efficiency.

Furthermore, the Munchkin High Efficiency Heater is equipped with a variety of features that enhance its performance and user experience. The unit is designed with a durable heat exchanger made from stainless steel, which not only improves heat transfer but also ensures longevity and resistance to corrosion.

The heater operates quietly, making it suitable for installation in residential settings, including bedrooms and living spaces. Additionally, its compact design allows for flexible installation options, even in constrained spaces. The Munchkin unit is also compatible with multiple venting options, providing further versatility in installation configuration.

Safety features are a priority in the design of the Munchkin Heater. It includes built-in freeze protection, ensuring that the system operates effectively even in low temperatures. The unit also has an array of safety sensors that monitor for conditions such as flue blockage and overheating, triggering automatic shut-off mechanisms to prevent potential hazards.

In conclusion, the Munchkin High Efficiency Heater with the "925" Controller is a cutting-edge solution for efficient heating. With its superior performance, advanced controller system, durable construction, and comprehensive safety features, it remains a top choice for those looking to improve their heating efficiency while reducing energy consumption. Whether it's for residential or commercial use, the Munchkin heater promises reliability and comfort in any environment.