Munchkin MUNCHKIN HIGH EFFICIENCY HEATER with the "925" Controller manual Circulator Sizing

Page 23

PIPING

8.Install an Air Elimination Device on the system supply.

9.Install a drain valve at the lowest point of the system. Note: The Munchkin can not be drained completely of water without purging the unit with an air pressure 15 PSI.

10.The Safety Relief Valve is installed at the factory located on the right hand side of Munchkin. Pipe the discharge of safety relief valve to prevent injury in the event of pressure relief. Pipe the discharge to a drain. Provide piping that is the same size as the safety relief valve outlet. Never block the outlet of safety relief valve.

11.In compliance with ASME CSD-1, a low water cut-off device should be properly connected in the field, both electrically and mechanically.

See the piping illustrations included in this section, Figs. 5-3 to 5-11 for suggested guidelines in piping the Munchkin heater with either zone valves or circulator pumps.

*Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

B. CIRCULATOR SIZING

The Munchkin Heat Exchanger does have pressure drop which must be considered in your system design. Refer to the graph below for pressure drop through the Munchkin Heat Exchanger.

 

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Flow in Gallons per Minute

 

 

 

 

 

 

 

 

 

 

 

 

MUNCHKIN T50M

 

 

 

 

MUNCHKIN T80M/80M

 

 

 

 

 

 

 

MUNCHKIN 140M

 

 

 

 

MUNCHKIN 199M

 

 

 

 

Figure 5-1

 

 

 

 

 

 

 

BOILER

 

TACO P/N

GRUNDFOS P/N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T50M/T80M/80M

007 * UPS15-58 FC SPD 2

 

 

 

 

 

 

 

 

 

 

 

140M

 

 

0010 *

 

 

26-64 F

 

 

 

 

 

 

 

 

 

 

 

 

 

199M

 

 

0011 *

 

 

26-96 F

 

 

 

* THE RECOMMENDED CIRCULATORS ARE BASED ON 1 GPM PER 10,000 BTU/HR W/20

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Contents With the 925 Controller Munchkin High Efficiency HeaterSpecial Attention Boxes Using this ManualTable of Contents HOW IT Operates Munchkin Ratings and DimensionsPart 1. General Information Recommended Service Clearances Dimensions 80M 140M/199M General PRE-INSTALLATION RequirementElectrical Connection Part 2. ElectricalPressure Relief Valve Electrical Connection Wiring Directly to Central Heating Circulator GAS Table Part 3. GAS ConnectionGAS Connection GAS PipingDungs GAS Valve Approved Venting Materials Part 4. VentingVenting the Munchkin Direct vent terminal clearance Minimum clearance, C Vented Appliance Longer Vent RunsCondensate Removal Heater Removal from a Common Vent SystemDiagrams for Sidewall Venting Venting Diagrams for Vertical Venting Hydronic Piping with Circulators or Zone Valves Part 5. PipingMunchkin T50M Munchkin T80M/80M Munchkin 140M Munchkin 199M Circulator SizingFill and Purge Heating System Piping Illustrations Piping Symbol LegendOFF Zone valves Piping Zone valves Make-up water Piping Space heating zone circuit Zone Circulators Make-up water PB1 PB2 PB1 PB2 Items to be Checked Before Lighting the Munchkin Part 6. START-UP ProceduresSequence of Operation Operating Instructions Lighting InstructionsStatus Menu Adjusting the Temperature on the Munchkin DisplayTo Turn OFF GAS to Appliance Test ModeMunchkin Error Code Part 7. Troubleshooting925 Control Board Error Codes Resistance Tables Before Each Heating Season Part 8. MaintenanceMaintenance Procedures Condensate Cleaning InstructionsMaintenance Munchkin Controller Control Wiring LayoutMaintenance Maintenance Page Page Munchkin R1