Beckett CF 500/800 instruction manual Pre-installation checklist

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Instruction Manual – Model CF500/CF800 Oil Burner

Pre-installation checklist

Combustion air supply

The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or com- bustion air openings comply with National Fire Protection Standard for Oil-Burning Equipment, NFPA 31. For appli- ance/burner units in confined spaces, the room must have an air opening near the top of the room plus one near the floor, each with a free area at least one square inch per 1,000 Btu/hr input of all fuel burning equipment in the room. For other conditions, refer to NFPA 31 (CSA B139- M91 in Canada).

If there is a risk of the space being under negative pressure or of exhaust fans or other devices depleting available air for combustion and ventilation, the appliance/burner should be installed in an isolated room provided with out- side combustion air.

Clearances

With the burner installed in the appliance, there must be adequate space in front of and on the sides of the burner to allow access and operation. Verify that the clearance di- mensions comply with all local codes and with the appli- ance manufacturer's recommendations.

Fuel supply

The fuel supply piping and tank must provide #1 or #2 fuel oil at pressure or vacuum conditions suitable for the fuel unit (oil pump) on the burner. Refer to fuel unit litera- ture in the literature envelope in the burner carton to verify allowable suction pressure.

The fuel unit is shipped without the by-pass plug installed for CF500/CF800 ON/OFF burners. You must install this plug on two- pipe systems. DO NOT install the by-pass plug in the fuel unit if connected to a one-pipe oil system. Failure to comply could cause fuel unit seal failure, oil leakage and potential fire and injury hazard.

If fuel supply is level with or higher than fuel unit —

When the fuel unit is not required to lift the oil, the instal- lation is usually suitable for either a one-pipe or two-pipe oil system. The oil pressure at the inlet of the fuel unit must not exceed 3 psig.

See Figure 7 for one-pipe fuel supply installations. See Figure 8 for two-pipe fuel supply installations.

If fuel supply is below the fuel unit —

Use a two-pipe oil system when the fuel unit must lift the oil more than 8 feet if burner is equipped with a B fuel unit. The return line provided by the two-pipe system is needed to purge the air from the fuel lines and minimize the likelihood of air-related problems during operation.

Vent system

The flue gas venting system must be in good condition and must comply with all applicable codes.

Electrical supply

Verify that the power connections available are correct for the burner. All power must be supplied through fused dis- connect switches.

Verify burner components —

Burner box, Model CF500 and CF800

Air tube assembly (selected per following)

Mounting flange kit

Pedestal mounting assembly kit (recommended)

Oil nozzle, per Table 1 — Use only 45° to 70° solid pat- tern nozzles unless otherwise shown by appliance manu- facturer.

Find the required firing rate in the 150 psig column (fac- tory-set fuel unit pressure).

Select the corresponding nozzle from column 1 (Rated gph @ 100 psig).

Table 1 - Nozzle capacities

Rated gph

Pressure - pounds per square inch

@

 

 

100 psig

140

150

 

 

 

 

1.75

2.07

2.14

 

 

 

2.00

2.37

2.45

 

 

 

2.25

2.66

2.74

 

 

 

2.50

2.96

3.06

 

 

 

2.75

3.24

3.37

 

 

 

3.00

3.55

3.68

 

 

 

3.50

4.13

4.29

 

 

 

4.00

4.70

4.90

 

 

 

4.50

5.30

5.51

 

 

 

5.00

5.90

6.13

 

 

 

5.50

6.50

6.74

 

 

 

6.00

7.10

7.33

 

 

 

6.50

7.65

7.96

 

 

 

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Form 6104 BCF5-R0301

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Contents CF 800 Oil ON/OFF OperationTo the installer Please . . . read this page firstHazard definitions To the ownerContents Before you beginPre-installation checklist Verify firing rate Verify air tubeMount the burner Install nozzleMount air tube to burner Set dimension Z Insert burnerFuel unit by-pass plug Connect fuel linesOil supply/return lines Burner fuel flow Fuel unit gearset capacitiesWire the burner R7184 Sequence of operation typicalWire the burner R8184 alternate LockoutPrepare the burner for start-up Start the burner Starting the burner and venting airMaintenance and service Set air adjusting plateAnnual service Monthly maintenanceReplacement parts Part name Description Part number

CF 500/800 specifications

The Beckett CF 500/800 is a high-performance oil burner designed for residential and commercial heating applications. This advanced model incorporates cutting-edge technologies and innovative features that enhance energy efficiency, reliability, and ease of use. Engineered for optimal combustion, the CF 500/800 delivers consistent heating with lower emissions, making it an environmentally friendly choice.

One of the standout characteristics of the Beckett CF 500/800 is its unique combustion chamber design. This feature ensures complete fuel combustion, maximizing the energy extracted from the oil while minimizing the release of pollutants. The advanced burner head not only improves efficiency but also reduces noise levels during operation, providing a quieter heating experience.

The CF 500/800 is equipped with an electronic ignition system, which enhances startup reliability. This technology eliminates the need for a constant pilot flame, contributing to energy savings and improved safety. Additionally, the model includes an integrated flame sensor that monitors the combustion process, ensuring that the burner operates optimally.

User-friendly controls make the Beckett CF 500/800 easy to operate and maintain. The burner is designed with accessibility in mind, allowing technicians to service and adjust components without extensive disassembly. Its modular construction further simplifies maintenance, enabling quick repairs and minimizing downtime.

In terms of compatibility, the CF 500/800 can be integrated with various heating systems, including forced hot air, hot water, and steam systems. This versatility makes it suitable for a wide range of applications, from residential homes to larger commercial buildings.

Safety features are paramount in the design of the Beckett CF 500/800. It incorporates a dual technology safety shut-off mechanism, protecting against potential hazards and ensuring peace of mind for users.

In summary, the Beckett CF 500/800 stands out in the competitive oil burner market due to its efficient combustion technology, user-friendly design, and robust safety features. Its ability to provide consistent and reliable heating while prioritizing environmental concerns confirms its position as a leading choice for those seeking a dependable oil burner solution. With the CF 500/800, Beckett continues to deliver quality and innovation in heating technology.