Lochinvar 801, 400 operation manual 10Multiple Boilers Primary/Secondary Piping

Page 44

Installation & Operation Manual

6 Hydronic piping

Figure 6-10Multiple Boilers - Primary/Secondary Piping

 

 

 

Number of Units

 

 

Model

2

3

4

5

6

7

8

 

 

Manifold Pipe Sizes in Inches (mm)

 

400

2 1/2 (64)

3 (76)

3 1/2 (89)

4 (102)

4 (102)

5 (127)

6 (152)

501

3 (76)

3 1/2 (89)

4 (102)

5 (127)

5 (127)

6 (152)

6 (152)

601

3 1/2 (89)

4 (102)

5 (127)

5 (127)

6 (152)

6 (152)

8 (203)

701

3 1/2 (89)

5 (127)

5 (127)

6 (152)

6 (152)

8 (203)

8 (203)

801

4 (102)

5 (127)

5 (127)

6 (152)

8 (203)

8 (203)

8 (203)

MAY SUBSTITUTE

LOW LOSS HEADER AIR SEPARATOR

DRAIN POINT (TYPICAL)

SYSTEM SUPPLY SENSOR (WHEN USED)

SYSTEM CIRCULATOR

BALL VALVE (TYPICAL)

M E T S Y S M O R F

4 D E E C X E O T T O N

T R A P "A 2 1 F .O X A M R .O IA D E IP P

MAKE UP WATER

Y-STRAINER (TYPICAL)

(RECOMMENDED)

M

EXPANSION

E

S

T

 

Y

TANK

S

TO

 

BACK FLOW

 

PREVENTER

 

PRESSURE REDUCING

VALVE

PRESSURE GAUGE

INDIRECT DHW

TANK

ANTI-SCALD

MIXING VALVE

HOT WATER OUT

DOMESTIC

HOT WATER

CIRCULATORBOILER CIRCULATOR (TYPICAL)

COLD WATER IN

UNION (TYPICAL)

FLOW CHECK VALVE (TYPICAL)

BOILER 4

(MEMBER 3)

BOILER 3

(MEMBER 2)

BOILER 2

(MEMBER 1)

BOILER 1 (LEADER)

PRESSURE RELIEF

VALVE

DRAIN

TEMPERATURE /

PRESSURE GAUGE

CAUTION

NOTICE

NOTICE

Indirect water heaters are capable of transferring a limited number of Btu’s into the water. Ensure boiler output does not not exceed indirect water heater transfer capabilities.

Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

System flow should always remain higher than the required flow for the boiler(s) when the boiler(s) is in operation to prevent short cycling and high limit issues.

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Contents Models 400 Contents When servicing boiler Please read before proceedingKnight XL How it works Stainless steel heat exchangerModel Models 601 Ratings Knight XL Boiler =B=R RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, checkAlcove Installation Residential garage installation Provide air openings to roomVent and air piping Flooring and foundationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Model Prepare boilerRemove boiler from wood pallet Models 601 Leveling the boilerGeneral venting Direct venting options Vertical Vent Install vent and combustion air piping Requirements for installation in CanadaInstalling vent or air piping General ventingPVC/CPVC air intake/vent connections Vent Pipe, and FittingsAir inlet pipe materials Stainless steel ventFasNSeal Saf-T Vent Stainless Steel Air Intake/vent ConnectionsOptional room air Removing from existing ventModel Description Kit Number Air contaminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location3AClearance to Gravity Air Inlets Prepare wall penetrations Bird Screen TypicalTermination and fittings Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations Sidewall termination installation Description and usage9Concentric Vent Dimensional Drawing Models 400 11Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations Multiple vent/air terminationsVertical termination installation 4Concentric Vertical TerminationMultiventing vertical terminations Mm see -9,Alternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase 10Existing Vent as a ChaseHydronic piping System water piping methods General piping informationLow water cutoff device Chilled water systemHydronic piping Flow switch adjustment Near boiler piping componentsVariable speed pump option Near boiler piping connectionsCirculator sizing 20F 25F 30F 35F Model Head FeetPressure 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Number of Units Manifold Pipe Sizes in Inches mm10Multiple Boilers Primary/Secondary Piping Loop Connecting gas supply piping Gas connectionsNatural gas Propane GasCheck inlet gas supply InchesGas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor Louver proving switchHigh gas pressure switch Low gas pressure switchFlow switch Alarm contactsWiring of the cascade ModbusManual Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Knight XL control module Navigation DialUser Access modesInstaller Call for Heat Information Dial Function Instructions Maintenance Maintenance and annual startupService technician Maintenance Address reported problemsClean condensate trap Check all piping for leaks Inspect boiler areaFlue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Model Kit Part Component Number DescriptionDiagrams LOW Voltage 120 VAC High Voltage2Ladder Diagram Page KBXII-I-O Rev D
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400, 801 specifications

The Lochinvar 801,400 is a cutting-edge solution in the realm of high-efficiency commercial water heating. This model represents a significant advancement in the design and functionality of water heaters, catering primarily to the demands of large-scale facilities like hotels, hospitals, and large industrial operations.

One of the standout features of the Lochinvar 801,400 is its impressive heating capacity, which can produce up to 801,400 BTUs, making it suitable for high-demand applications. This output is crucial for establishments that require a consistent supply of hot water, such as commercial kitchens and laundry facilities. The robust design ensures that it can handle peak demand periods without compromising performance.

Another significant aspect is the innovative use of advanced technology in its operation. The Lochinvar 801,400 integrates smart controls that enhance its efficiency and ease of operation. These controls allow for precise monitoring and adjustment of water temperatures, ensuring that the system operates within optimal parameters while maximizing energy savings. The intelligent monitoring system can provide real-time updates, making it easier for facility managers to keep track of performance and address maintenance needs proactively.

The construction of the Lochinvar 801,400 incorporates durable materials that not only enhance the longevity of the unit but also offer resistance to corrosion and wear. This durability translates into lower maintenance costs and an extended lifespan for the unit, making it a worthwhile investment for businesses.

Moreover, the Lochinvar 801,400 is designed with energy efficiency in mind. It boasts a high thermal efficiency rating, which reduces operational costs and minimizes the carbon footprint of heating operations. This efficiency is critical in today’s environmentally conscious market, where businesses are seeking to reduce their energy consumption and comply with strict regulations.

The design of the Lochinvar 801,400 also prioritizes safety, featuring innovative safety controls and fail-safes that protect both the unit and the users.

In summary, the Lochinvar 801,400 offers a combination of high capacity, advanced technology, durability, and energy efficiency, making it an excellent choice for commercial water heating solutions. As industries continue to evolve, the demand for reliable and efficient water heating solutions like the Lochinvar 801,400 will only increase.
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