Lochinvar 1 service manual Check flame signal, Review with owner, Cleaning boiler heat exchanger

Page 40

2 Maintenance (continued)

Check flame signal

1.At high fire the flame signal shown on the display should be at least 10 microamps.

2.A lower flame signal may indicate a fouled or damaged flame sense electrode. If cleaning the flame sense electrode does not improve, ground wiring is in good condition, and ground continuity is satisfactory, replace the flame sense electrode.

3.See Section 3 - Troubleshooting in this manual for other procedures to deal with low flame signal.

Review with owner

1.Review the SYNC User’s Information Manual with the owner.

2.Emphasize the need to perform the maintenance schedule specified in the SYNC User’s Information Manual (and in this manual as well).

3.Remind the owner of the need to call a licensed contractor should the boiler or system exhibit any unusual behavior.

4.Remind the owner to follow the proper shutdown procedure and to schedule an annual start-up at the beginning of the next heating season.

Cleaning boiler heat exchanger

For recommended materials; including brush, appropriate extension(s), refractory cover, and detailed instructions see Table 2B - Heat Exchanger Cleaning Kits.

1.Shut down boiler:

•Follow the “To Turn Off Gas to Appliance” instructions for the boiler in the SYNC Installation and Operation Manual.

•Do not drain the boiler unless it will be exposed to freezing temperatures. If using freeze prevention fluid in system, do not drain.

2.Allow time for the boiler to cool to room temperature if it has been firing.

3.Remove the nuts securing the heat exchanger access cover to the heat exchanger and set aside.

4.Remove the heat exchanger access cover, burner, and gas/air arm assembly.

 

WARNING

The boiler contains ceramic fiber

 

 

 

 

materials. Use care when handling these

 

 

 

 

 

 

 

 

materials per instructions on page 3 of

 

 

 

 

this manual. Failure to comply could

 

40

 

 

result in severe personal injury.

 

 

 

 

 

 

Service Manual

5.Remove the condensate hose from the heat exchanger end. Connect a field supplied 3/4” diameter hose to a drain pan. Using field supplied means, cover the refractory in the back of the combustion chamber of the heat exchanger.

6.Use a vacuum cleaner to remove any accumulation on the boiler heating surfaces. Do not use any solvent.

7.Brush the heat exchanger while dry using a nylon bristle brush. Caution: DO NOT use a metal brush. Re-vacuum the heat exchanger.

8.Finish cleaning using a clean cloth dampened with warm water. Rinse out debris with a low pressure water supply.

9.Allow the heat exchanger to thoroughly dry.

10.Remove the field supplied rear refractory cover from the back of the combustion chamber of the heat exchanger and reassemble.

11.Close isolation valves on piping to isolate boiler from system. Attach a hose to the boiler drain and flush boiler thoroughly with clean water by using purging valves to allow water to flow through the water make-up line to the boiler.

12.Perform start-up and check-out procedures in the Check Flame and Combustion Section of the SYNC Installation and Operation Manual.

13.Replace the access cover and restore boiler to operation.

Table 2B Heat Exchanger Cleaning Kits

Model

 

Kit

Part

Component

Number

Number

Number

Description

 

 

 

 

 

 

 

 

MSC20083*

Nylon 4” Wheel Brush*

 

 

 

 

 

SB 1.0 - 1.5

KIT30064

MSC20085

1/4” x 12” Drill Extension

 

 

 

 

 

 

 

 

MSC20086

1/4” x 24” Drill Extension

 

 

 

 

 

 

 

* Do NOT use a metal brush. Only use

CAUTION

the kit provided brush or an equivalent

 

 

 

 

replacement nylon brush.

Page 39 Page 41
Image 40
Page 39 Page 41
Contents Models 1.0, 1.3, Contents Handling ceramic fiber materials Niosh stated First AidMaintenance ServiceTroubleshooting Service Near boiler pipingSync display Control inputs BoardSecondary Smart Touch Control Module Primary Control outputsGeneral Operation How the boiler operatesHow the control module operates Sequence of operationSequence of operation Sequence of operation space heating and HWThis table lists the parameters and where to access them Parameter tableOutdoor Reset Viewable and changeable control parameters Status ScreenService Details Screen Service Main Screen Setup Screen Service/Setup Parameters Screen Service Set Point Parameters Screen Outdoor Reset Parameters Screen Service Night Setback Parameters Screen Cascade Parameters Screen Cascade OperationPumps Parameters Screen 10Vdc BMS Parameters Screen 10Vdc OperationService Cascade Screen Service Temps Screen Burners Screen Graph Select Screen History Screen Service Mode Screen Maintenance Maintenance and annual startup Address reported problems Clean condensate trapInspect boiler area Inspect boiler interiorCheck water system Flue vent system and air pipingCheck expansion tank Check boiler relief valve Check ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Test procedure Test low water flow conditionsTroubleshooting Alarm ScreenCheck the following Before troubleshootingCheck control module fuses No Display No BurnerOperation Unit DoesChecking temperature sensors Temperature ResistanceNoisy No PumpOperation Boiler Pump System PumpFlow Switch CondensateDrain Blocked Flame outFlame Lost Light cont’dWhile Running Troubleshooting Automatic Reset High Limit / HEXTemp SW Blower RPM’sLouver Proving Switch Too HighSensor Open Sensor ShortedResets Try Later Air Flow TooLow Flap ValveInternal Fault No Error StoredWriting to MemosCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureModel Gas valve adjustment procedureModels 1.3
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1 specifications

Lochinvar 1 is a remarkable achievement in the realm of modern technology and engineering. As a powerful and efficient water heater, it has been designed to cater to a wide range of residential and commercial needs. One of the standout features of Lochinvar 1 is its advanced heating technology, which incorporates a high-efficiency condensing design. This technology allows the unit to achieve impressive energy savings by maximizing heat transfer while minimizing energy consumption.

The Lochinvar 1 utilizes a stainless steel heat exchanger that enhances durability and corrosion resistance. This not only extends the lifespan of the unit but also ensures consistent performance over time. Coupled with a user-friendly control system, users can easily adjust settings and monitor performance, enhancing overall convenience and usability.

Another key characteristic of the Lochinvar 1 is its compact design, making it suitable for a variety of installation environments. Whether in a residential basement or a commercial utility room, the unit’s space-saving configuration allows for efficient use of available area without compromising on capability.

Safety features are integral to the Lochinvar 1, providing peace of mind for users. The unit is equipped with advanced monitoring systems that can detect irregularities and automatically shut down the system if necessary. This not only protects the equipment but also enhances the safety of the environment in which it operates.

In terms of performance, Lochinvar 1 boasts a high recovery rate, ensuring hot water is available on demand. This is particularly beneficial for settings with high water usage, allowing simultaneous operations without lag.

Moreover, the unit supports various venting options, offering flexibility during installation. Whether using traditional vertical venting or innovations like direct venting, Lochinvar 1 accommodates different building designs and local codes, making it highly versatile.

In conclusion, Lochinvar 1 epitomizes the melding of efficiency, reliability, and user-friendly technology. With its high-performance features, robust safety systems, and adaptable installation options, it stands out as a forefront player in the water heating industry, meeting the diverse needs of today's consumers and businesses alike.
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