Lochinvar 151-286 Near boiler piping connections, Circulator sizing, System temperature sensor

Page 14

Outdoor Knight Boiler Installation & Operation Manual

3 Hydronic piping

12.

System temperature sensor:

 

Lochinvar supplies a system temperature sensor.

 

The sensor is to be installed in the heating loop

 

downstream from the boiler hot water piping and

 

heating loop junction. Typically the sensor will be

 

located far enough downstream to sense system diluted

 

water temperature.

13.

Indirect water heaters:

Lochinvar offers the Squire which is a series of indirect water heaters. The Squire features a stainless steel vessel with a single wall stainless steel heat exchanger.

It is up to the installer to ensure the CAUTION minimum system flow is not less than the

minimum boiler flow at any time.

The outdoor boiler may be piped to an indirect

water heater to heat domestic hot water with the space heat

transfer medium. As depicted on pages 17 through 23

there are two options when utilizing an indirect water

heater.

A. The space heating piping will branch off to flow the

space heat transfer medium through a single wall

heat exchanger coil inside the indirect water heater.

￿WARNING

The National Standard Plumbing Code and the Uniform Plumbing Code limit the pressure of the heat transfer fluid to less than the minimum working pressure of the potable water system up to 30 psi maximum. Also, the heat transfer fluid must be water or other non-toxic fluid having a toxicity of Class 1, as listed in Clinical Toxicology of Commercial Products, 5th Edition.

B. The indirect water heater is connected to the system

supply piping.

A pump controlled by the

outdoor boiler’s control will regulate the flow of water through the indirect water heater. The indirect water heater’s temperature will be regulated by the outdoor boiler’s control.

The outdoor boiler is pre-configured to control the operation of the DHW pump with Domestic Hot Water Prioritization programming. The DHW programming is designed to control and balance the space heating demand by switching between DHW and space heating.

14.Y-Strainer:

Field supplied. A Y-strainer or equivalent multipurpose strainer is recommended at the inlet of the heat exchanger to remove system particles from older hydronic systems and protect newer systems.

Circulator sizing

The outdoor boiler heat exchanger does have a pressure drop, which must be considered in your system design. Refer to the graph in FIG. 3-3 for pressure drop through the outdoor boiler heat exchanger.

Near boiler piping connections

Figure 3-2ANear Boiler Piping w/Y-Strainer

 

Figure 3-2BNear Boiler Piping w/Low Loss Header

 

 

 

 

 

 

 

SYSTEM SENSOR

 

M

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

AIR VENT VALVE

 

 

S

 

M

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

AIR SEPARATOR

 

T

 

E

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

LOW LOSS HEADER

 

 

O

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

SYSTEM

 

 

 

F

 

 

 

 

 

 

(TYPICAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FROM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FILL VALVE

 

 

 

 

Y-STRAINER

 

 

 

 

 

 

 

 

 

 

(RECOMMENDED)

 

 

 

DRAIN

 

 

 

 

 

 

 

DOMESTIC HOT

 

 

 

 

 

 

 

 

 

 

 

(TYPICAL)

 

 

 

 

 

 

 

WATER PUMP

 

 

 

 

EXPANSION TANK

 

SYSTEM

BOILER

FROM

 

 

 

 

 

 

 

PUMP

PUMP

 

INDIRECT

 

DRAIN VALVE

 

M

 

 

 

 

 

 

DOMESTIC

 

 

 

O

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

HOT WATER

 

 

F

INDIRECT

 

 

 

 

 

 

 

 

 

 

 

 

SYSTEM

 

O

TANK

 

 

 

DOMESTIC

 

 

 

 

T

 

 

 

 

HOT WATER

 

 

 

 

 

 

Y-STRAINER

 

 

 

 

TO

 

 

 

 

 

 

 

 

 

 

 

 

(RECOMMENDED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

BOLIER PUMP

 

 

 

 

 

 

 

DRAIN

 

 

 

 

 

 

 

 

 

 

(TYPICAL)

 

 

 

 

 

 

 

 

 

 

 

 

IMG00377

 

 

 

 

 

 

 

 

 

TO FLOOR

 

 

 

 

 

 

 

 

 

 

DRAIN

 

 

 

 

IMG00378

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO FLOOR

 

 

 

 

 

14

 

 

 

 

DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 14
Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingOutdoor Knight Boiler How it works Stainless steel heat exchangerModels 151 Model Ratings Outdoor Knight Boiler Ahri RatingBefore locating the boiler, check Installation must comply withDetermine boiler location Prevent combustion air contamination Provide clearancesOutdoor vent / air intake location Flooring and foundation Gas conversions Prepare boilerRemove boiler from wood pallet Leveling the boiler 286Hydronic piping Near boiler piping components Circulator sizing System temperature sensorNear boiler piping connections Indirect water heatersModel FeetPressure Minimum Pipe Pump Size GrundfosVariable speed pump option Smart System / Multi-temperature loop control optionVariable speed pump setup UP26-96 FC/VS IFC VS Stratos 1.25 3 xZone #1 Number of Units Model Required Pipe Sizes 6Single Boiler Multiple Temperatures 151 211 286 IMG00374 Number of Units 10Multiple Boilers Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasLength of Pipe in Straight Feet for 1/2 PSI Single Unit Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsLow gas pressure switch Outdoor temperature sensorHigh gas pressure switch ThermostatWiring of the cascade Flow switch Runtime contactsAlarm contacts System supply sensor3Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade How the boiler operates Operating informationGeneral How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Outdoor Knight boiler control module Access modesInstaller UserCall for Heat Operating information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Check flame signalOiled bearing circulators Cleaning boiler heat exchangerReview with owner Model Kit Part Component Number DescriptionDiagrams PC Interface120 VAC High Voltage