Lochinvar 151-286 Variable speed pump option, UP26-96 FC/VS IFC VS Stratos 1.25 3 x

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Outdoor Knight Boiler Installation & Operation Manual

3 Hydronic piping

Variable speed pump option

Table 3B Recommended Variable Speed Pumps

Minimum Temperature Rise*

Model

 

Pump

 

Grundfos

TACO

Wilo

 

UP26-96 FC/VS

0013 IFC VS

Stratos 1.25 3 x 30

151

21

20

19

211

27

25

24

286

27

24

22

*The minimum temperature rise is derived from the chart in FIG. 3-3 with the firing rate and pump speed at 100% as shown in the table above.

The shaded regions of pump coverage are only available for applications with 230V (60 Hz) supply voltage, all others are to be 115V. (A field supplied relay is required to connect the 230V pump listed in the shaded area in Table 3B to the boiler high voltage terminal strip.)

Variable speed pump setup

Before operation, ensure the following:

-Pump is set for an input signal of 0 - 10Vdc by the dip switches on the pump control

-Pump is set for external signal control (if applicable)

-Pump is set for linear output (if applicable)

-If pump does not come equipped with a 0 - 10 Vdc input option, an optional module will be required from the vendor

NOTICE

Pump sizing and flow requirements are based on 20 feet of piping, 4 - 90° elbows, and 2 - fully ported ball valves.

NOTICE

It is required that near boiler piping systems utilize the Primary/Secondary configuration shown in FIG. 3-10 only. The use of other near boiler piping configurations could result in improper building and system flow rates leading to inadvertent boiler high limit shutdowns and poor system performance.

SMART SYSTEM / Multi-temperature loop control option

The outdoor boiler is capable of producing up to three (3) set point temperatures to meet different space heating demands. When using more than one temperature demand it is necessary to protect the lower temperature loop from overheating. To help aid with this protection, Lochinvar offers the Multi- Temperature Loop Control Board Kit (RLY30086).

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingOutdoor Knight Boiler How it works Stainless steel heat exchangerModels 151 Model Ratings Outdoor Knight Boiler Ahri RatingDetermine boiler location Installation must comply withBefore locating the boiler, check Outdoor vent / air intake location Flooring and foundation Provide clearancesPrevent combustion air contamination Remove boiler from wood pallet Prepare boilerGas conversions Leveling the boiler 286Hydronic piping Near boiler piping components System temperature sensor Near boiler piping connectionsCirculator sizing Indirect water heatersFeet PressureModel Minimum Pipe Pump Size GrundfosSmart System / Multi-temperature loop control option Variable speed pump setupVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 xZone #1 Number of Units Model Required Pipe Sizes 6Single Boiler Multiple Temperatures 151 211 286 IMG00374 Number of Units 10Multiple Boilers Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasCheck inlet gas supply Single Unit Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor High gas pressure switchLow gas pressure switch ThermostatFlow switch Runtime contacts Alarm contactsWiring of the cascade System supply sensor3Low Voltage Field Wiring Connections Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation Operating information GeneralHow the boiler operates How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Access modes InstallerOutdoor Knight boiler control module UserCall for Heat Operating information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerOiled bearing circulators Model Kit Part Component Number DescriptionDiagrams PC Interface120 VAC High Voltage