Burnham manual Gallons / Month MST288 MST396 MST513 MST629

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by drawing a small sample of boiler water and testing with hydrion paper which is used in the same manner as litmus paper, except it gives specific readings. A color chart on the side of the small hydrion dispenser gives the reading in pH. Hydrion paper is inexpensive and obtainable from any chemical supply house or through your local druggist. The pH should be higher than

7, but lower than 11. Add some of the washout chemical (caustic soda), if necessary, to bring the pH within the specified range.

f.Boiler is now ready to be put into service.

C. EXCESSIVE MAKE-UP WATER

IMPORTANT

IF, DURING NORMAL OPERATION, IT IS NECESSARY TO ADD MORE WATER THAN INDICATED BELOW, CONSULT A QUALIFIED SERVICE TECHNICIAN TO CHECK YOUR SYSTEM FOR LEAKS.

EXCESSIVE WATER ADDITION:

(Gallons / Month)

MST288:

6

MST396:

8

MST513:

9½

MST629:

11

A leaky system will increase the volume of make-up water supplied to the boiler, which can significantly shorten the life of the boiler. Entrained in make-up water are dissolved minerals, salts and oxygen. When the fresh, cool make-up water is heated in the boiler, the minerals fall out as sediment, the salts coat the inside of the boiler, and the oxygen escapes as a gas. The accumulation of sediment eventually isolates the water from contacting the cast iron. When this happens the cast iron in that area gets extremely hot and eventually cracks. The presence of free oxygen or chloride salts in the boiler corrodes the cast iron from the inside.

More make-up water and higher concentrations of contaminants damage the boiler sooner. Our warranty does not cover oxygen corrosion and sediment- related damage. Clearly it is in everyone’s best interest to prevent this type of failure. You can do your part by ensuring that your system is leak-free.

D.ATTENTION TO BOILER WHILE NOT IN OPERATION.

NOTICE

If boiler is not used during winter time, it must be fully drained to prevent freeze damage.

1.Spray inside surfaces with light lubricating or crankcase oil using gun with extended stem so as to reach all corners.

2.With steam boilers, at end of season add sufficient water to fill boiler to top of water column and leave it that way until fall when water should be drained again to proper level. If at this time boiler water is dirty, drain water, flush out boiler, and refill with clean water to prescribed water level.

3.Always keep the manual fuel supply valve shut off if the burner is shut down for an extended period of time.

4.To recondition the heating system in the fall season after a prolonged shut down, follow the instructions outlined in Section VIII, Paragraphs A through J.

WARNING

This boiler contains controls which may cause the boiler to shut down and not restart without service. If damage due to frozen pipes is a possibility, the heating system should not be left unattended in cold weather; or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative.

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Contents 100618-01R4-5/08 Price $3.00 MegaSteamImportant Information Read Carefully Page Table of Contents Page =B=R NET Boiler is Suitable for Installation Section I PRE-INSTALLATIONPage Instruction/Label Bag Control CartonInsulation Wrapper Jacket CartonJacket Front Panel Installation Procedure To Open, Close and Secure Burner Swing DoorBoiler Removal from Skid Page Page Closing / Securing Burner Swing Door Flueway Baffle InstallationBaffle Usage Flue Cleanout Covers and Smokebox Collar Installation Jacket Rear Panel InstallationLess Heater UNCExternal Electrical Enclosure Mounting Side and Top Jacket Panel InstallationPressure Gauge and Gauge Glass Installation Trim and Controls Installation. Pressure Limit InstallationFloat-Type Lwco and Pressure Limit Installation Aquastat bulb must be fully inserted into the well Safety Valve and Drain Valve InstallationOil Burner Installation Do not install burner without gasketOil Burner Installation Evaluate the existing steam system Section III Steam Boiler Piping & TrimRecommended Boiler Piping for Gravity Return Steam Boiler Section IV Tankless & Indirect Water Heater Piping Schematic Tankless Water Heater Piping Tankless Heater Data Alliance Water Heater Piping with MegaSteam Boiler Chimney Venting Chimney ConnectorSection V Venting & Air intake piping Recommended Vent Pipe Arrangement and Chimney Requirements Draft Stack TemperatureDo not exceed maximum allowable air intake length Minimum ClearancesSeal all external joints with weatherproof caulk General Section VI ElectricalWiring Diagram, Steam, Hydrolevel CG450 Probe Lwco Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe Lwco Wiring Diagram, Steam, McDonnell & Miller #67 Float Lwco Boiler Sequence of Operation with Float Lwco See Figure Boiler Sequence of Operation with Probe Lwco See FigureSingle Pipe Oil Line Single Pipe Oil LinesSingle-Stage Units 3450 RPM Two Pipe Systems Two Pipe Oil LinesTwo-Stage Units 3450 RPM Two Pipe Systems Section Viii System START-UP Always Inspect Installation Before Starting BurnerAdjust OIL Burner While OPERATING. flame present Adjusting Fuel Pump PressurePage Cad Cell Resistance When Sensing Flame R7184 Terminals, LED and Reset ButtonJumper must be removed after this check Cad Cell LocationAvoid Breathing Fiber Particulates and Dust Steam Boilers Section Ix Maintenance and Service InstructionsPage Gallons / Month MST288 MST396 MST513 MST629 Clean the Combustion Chamber Section X Boiler CleaningClean the Flueways See Figure Page Section XI Trouble Shooting Section XII Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1FF Jacket Assembly Jacket Assembly MST288 Thru MST629 Steam Boilers Trim and Controls MST Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for MegaSteam Series Boilers OUT Beckett AFG Burner specificationsService Record Limited Warranty

MST513, MST396, MST629, MST288 specifications

The Burnham MST series, comprising models MST396, MST629, MST513, and MST288, is renowned for its robust design and exceptional performance in the boiler industry. Each model is engineered to provide optimal efficiency and reliability for residential and commercial heating applications.

The Burnham MST396 is distinguished by its high thermal efficiency and advanced combustion technology. This model features a cast iron heat exchanger which ensures superior heat retention and distribution. The MST396 is equipped with a powerful burner that allows for variable firing rates, maximizing efficiency and extending the lifespan of the unit. Additionally, it includes a built-in electronic ignition system that enhances reliability while reducing the need for frequent maintenance.

Moving to the MST629, this model is designed for larger applications needing higher output. It boasts a significant BTU input and utilizes a multi-stage burner system. This ensures optimal combustion and adapts to varying demand, providing consistent heat without wasting energy. The MST629 also incorporates enhanced insulation and an advanced flue gas venting system to improve safety and minimize energy loss.

The MST513 caters to mid-sized applications with its adaptable performance and user-friendly features. This model is notable for its compact design, making it suitable for installations with limited space. It uses a two-stage burner for efficient energy use and offers a smart control system that monitors performance in real-time. This allows users to make informed decisions about their energy consumption and maintenance needs, ultimately leading to cost savings.

Lastly, the MST288 is the smaller model in the series, ideal for homes and small businesses. Despite its size, it does not compromise on efficiency. The MST288 features a straightforward design, ensuring ease of installation and maintenance. It utilizes a single-stage burner that provides consistent heat output, making it a reliable choice for low-demand applications. The unit is also equipped with adjustable settings, allowing users to tailor their heating needs effectively.

In summary, the Burnham MST series demonstrates a remarkable blend of innovation and practicality across its models. With features like advanced burner technology, efficient heat exchangers, and smart controls, the MST396, MST629, MST513, and MST288 cater to a wide range of heating needs while prioritizing energy efficiency and user comfort. These models stand out in the market, continually setting a standard for performance and reliability in heating solutions.
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