Burnham MST396, MST288 Control Carton, Insulation Wrapper, Jacket Carton, Instruction/Label Bag

Page 9

SECTION II: UNIT-PAK BOILER ASSEMBLY

MegaSteam™ Unit-Pak Boiler Assembly Shipment

Content Check List (see Figure 3)

1.___ Cast Iron Section/Burner Swing Door/Smoke Box Assembly Mounted on Shipping Skid:

____ MST3 (Rear Section, Heater) – Part # 100566-03 / 100045-01 / 100021-01

____ MST4 (Rear Section, Heater) – Part # 100566-04 / 100045-01 / 100021-01

____ MST5 (Rear Section, Heater) – Part # 100566-05 / 100045-02 / 100021-01

____ MST3 (Rear Section, Non-Heater) – Part # 100567-03 / 100045-01 / 100021-01

____ MST4 (Rear Section, Non-Heater) – Part # 100567-04 / 100045-01 / 100021-01

____ MST5 (Rear Section, Non-Heater) – Part # 100567-05 / 100045-02 / 100021-01

2.___ Control Carton

____ CG450 LWCO; W/Tankless Heater - Part # 100608-01

 

____ PS801 LWCO; W/Tankless Heater - Part # 100622-01

 

____ #67 LWCO; W/Tankless Heater

- Part # 100678-01

5. ____ Insulation Wrapper

____ CG450 LWCO; L/Tankless Heater - Part # 100680-01

____ MST3 - Part #100614-03

____ PS801 LWCO; L/Tankless Heater

- Part # 100681-01

____ MST4 - Part #100614-04

____ #67 LWCO; L/Tankless Heater

- Part # 100679-01

3. ___ Jacket Carton

 

 

____ MST5 - Part #100614-05

 

 

6. ___ Instruction/Label Bag

____ MST3 – Part # 100609-03

 

 

____ MST (All Models) – Part # 100617-01

____ MST4 – Part # 100609-04

 

 

 

____ MST5 – Part # 100609-05

 

7. ___ Oil Burner Carton

4. ___ Part Carton

 

 

____ Beckett MST288 – Part # 100625-01

____ MST3 & 4 - Part # 100615-01

 

____ Beckett MST396 – Part # 100053-01

____ MST5

- Part # 100629-01

 

____ Beckett MST513 – Part # 100054-01

 

 

 

____ Beckett MST629 – Part # 100055-01

Figure 3: MegaSteam™ Unit-Pak Boiler Shipment Contents (outside container removed)

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Contents 100618-01R4-5/08 Price $3.00 MegaSteamImportant Information Read Carefully Page Table of Contents Page =B=R NET Boiler is Suitable for Installation Section I PRE-INSTALLATIONPage Insulation Wrapper Control CartonJacket Carton Instruction/Label BagJacket Front Panel Installation Procedure To Open, Close and Secure Burner Swing DoorBoiler Removal from Skid Page Page Flueway Baffle Installation Baffle UsageClosing / Securing Burner Swing Door Flue Cleanout Covers and Smokebox Collar Installation Jacket Rear Panel InstallationLess Heater UNCExternal Electrical Enclosure Mounting Side and Top Jacket Panel InstallationPressure Gauge and Gauge Glass Installation Trim and Controls Installation. Pressure Limit InstallationFloat-Type Lwco and Pressure Limit Installation Oil Burner Installation Safety Valve and Drain Valve InstallationDo not install burner without gasket Aquastat bulb must be fully inserted into the wellOil Burner Installation Evaluate the existing steam system Section III Steam Boiler Piping & TrimRecommended Boiler Piping for Gravity Return Steam Boiler Section IV Tankless & Indirect Water Heater Piping Schematic Tankless Water Heater Piping Tankless Heater Data Alliance Water Heater Piping with MegaSteam Boiler Chimney Connector Section V Venting & Air intake pipingChimney Venting Recommended Vent Pipe Arrangement and Chimney Requirements Draft Stack TemperatureDo not exceed maximum allowable air intake length Minimum ClearancesSeal all external joints with weatherproof caulk General Section VI ElectricalWiring Diagram, Steam, Hydrolevel CG450 Probe Lwco Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe Lwco Wiring Diagram, Steam, McDonnell & Miller #67 Float Lwco Boiler Sequence of Operation with Float Lwco See Figure Boiler Sequence of Operation with Probe Lwco See FigureSingle Pipe Oil Line Single Pipe Oil LinesTwo Pipe Oil Lines Two-Stage Units 3450 RPM Two Pipe SystemsSingle-Stage Units 3450 RPM Two Pipe Systems Section Viii System START-UP Always Inspect Installation Before Starting BurnerAdjust OIL Burner While OPERATING. flame present Adjusting Fuel Pump PressurePage Cad Cell Resistance When Sensing Flame R7184 Terminals, LED and Reset ButtonJumper must be removed after this check Cad Cell LocationAvoid Breathing Fiber Particulates and Dust Steam Boilers Section Ix Maintenance and Service InstructionsPage Gallons / Month MST288 MST396 MST513 MST629 Section X Boiler Cleaning Clean the Flueways See FigureClean the Combustion Chamber Page Section XI Trouble Shooting Section XII Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1FF Jacket Assembly Jacket Assembly MST288 Thru MST629 Steam Boilers Trim and Controls MST Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for MegaSteam Series Boilers OUT Beckett AFG Burner specificationsService Record Limited Warranty

MST513, MST396, MST629, MST288 specifications

The Burnham MST series, comprising models MST396, MST629, MST513, and MST288, is renowned for its robust design and exceptional performance in the boiler industry. Each model is engineered to provide optimal efficiency and reliability for residential and commercial heating applications.

The Burnham MST396 is distinguished by its high thermal efficiency and advanced combustion technology. This model features a cast iron heat exchanger which ensures superior heat retention and distribution. The MST396 is equipped with a powerful burner that allows for variable firing rates, maximizing efficiency and extending the lifespan of the unit. Additionally, it includes a built-in electronic ignition system that enhances reliability while reducing the need for frequent maintenance.

Moving to the MST629, this model is designed for larger applications needing higher output. It boasts a significant BTU input and utilizes a multi-stage burner system. This ensures optimal combustion and adapts to varying demand, providing consistent heat without wasting energy. The MST629 also incorporates enhanced insulation and an advanced flue gas venting system to improve safety and minimize energy loss.

The MST513 caters to mid-sized applications with its adaptable performance and user-friendly features. This model is notable for its compact design, making it suitable for installations with limited space. It uses a two-stage burner for efficient energy use and offers a smart control system that monitors performance in real-time. This allows users to make informed decisions about their energy consumption and maintenance needs, ultimately leading to cost savings.

Lastly, the MST288 is the smaller model in the series, ideal for homes and small businesses. Despite its size, it does not compromise on efficiency. The MST288 features a straightforward design, ensuring ease of installation and maintenance. It utilizes a single-stage burner that provides consistent heat output, making it a reliable choice for low-demand applications. The unit is also equipped with adjustable settings, allowing users to tailor their heating needs effectively.

In summary, the Burnham MST series demonstrates a remarkable blend of innovation and practicality across its models. With features like advanced burner technology, efficient heat exchangers, and smart controls, the MST396, MST629, MST513, and MST288 cater to a wide range of heating needs while prioritizing energy efficiency and user comfort. These models stand out in the market, continually setting a standard for performance and reliability in heating solutions.
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