Burnham MST396, MST288, MST629, MST513 manual Draft, Stack Temperature

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2.Type B Chimney Connector - a type B chimney connector can be used to transmit the flue gases provided flue gas temperature entering the chimney connector is greater than 310°F.

3.Type L Chimney Connector - a type L vent or other suitable material shall be used for a chimney connector if the temperature or exiting temperature is less than 310°F.

DANGER

Any signs of condensate seepage at the base of the chimney shall be inspected immediately. The discoloration may be a sign of chimney damage and must be remedied immediately.

C.Draft

1.The natural draft generated through a chimney is dependent on several factors including, chimney height, temperature of flue gases, cross section area of chimney, chimney wall insulation value, dilution air and total volume of flue gases, to name a few. Make sure that the boiler has been running for at least 5 minutes before measuring the draft.

2.Minimum Draft at Breech (Canopy) – The draft induced by a chimney must create at least a pressure of 0 (zero) inches water column (“ w.c.) at the pressure tapping on the canopy mounted on rear of boiler (see Figure 16). The pressure at the canopy cannot be positive since this could create a condition that allows flue gas by-products to escape from the draft regulator. A negative pressure reading up to -.03 inches water column is acceptable for proper operation. (See Table 8, Burner Specifications at the rear of this manual for more details)

3.Minimum Overfire Pressure – The overfire pressure is another piece of information that is often measured, however this should be done for observation purposes only! The breech pressure must be used to qualify the draft condition. See Table 8 for more details as a guide. Actual draft and temperature measurements may be different then those values in the table.

D.Stack Temperature

1.The temperature of the flue gases has a significant effect on the amount of draft created in a vertical chimney as well as the propensity to create condensate. The higher the stack temperature, the greater the amount of draft that can be generated. A lower stack temperature not only reduces the amount of draft that can be created but it also increases the possibility that the flue gases could condense in the chimney connector or stack.

2.NFPA 31 has information to help the installer make an appropriate choice of venting materials.

In some cases a chimney may have to be lined to create sufficient draft. In other cases, the chimney may have to be lined to prevent the corrosion

of a masonry chimney. Consult with a chimney specialist knowledgeable on the requirements for chimney requirements in your area.

CAUTION

Any doubt on the condition of a chimney or it's ability to prevent the generation and accumulation of flue gas condensate, must be relined according to NFPA31.

CAUTION

Use the chimney venting tables as a guide. It is highly recommended that any borderline application should result in the relining of the chimney with a suitable liner that creates sufficient draft and to protect against corrosion caused by flue gas condensate.

3.Baffles – The efficiency of the boiler is based on the insertion of flue baffles supplied with your product. Under no circumstances are other baffles to be used on this product. The baffles are installed in the 2nd pass (two inner flueways) on the MST396, MST513 and MST629 Refer to Section II, Item E, Paragraph

1 for baffle installation. If there is any doubt on the application of this boiler on the intended chimney, consult with your local code officials. At a minimum, remove the baffles to increase the stack temperature. See Table 8 for temperature differential (∆T) with baffles IN and OUT. In addition, the lower the CO2 level the higher the stack temperature.

Figure 16: Smokebox Pressure Tapping for

Checking Draft at Breech

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Contents 100618-01R4-5/08 Price $3.00 MegaSteamImportant Information Read Carefully Page Table of Contents Page =B=R NET Boiler is Suitable for Installation Section I PRE-INSTALLATIONPage Insulation Wrapper Control CartonJacket Carton Instruction/Label BagJacket Front Panel Installation Procedure To Open, Close and Secure Burner Swing DoorBoiler Removal from Skid Page Page Closing / Securing Burner Swing Door Flueway Baffle InstallationBaffle Usage Flue Cleanout Covers and Smokebox Collar Installation Jacket Rear Panel InstallationLess Heater UNCExternal Electrical Enclosure Mounting Side and Top Jacket Panel InstallationPressure Gauge and Gauge Glass Installation Trim and Controls Installation. Pressure Limit InstallationFloat-Type Lwco and Pressure Limit Installation Oil Burner Installation Safety Valve and Drain Valve InstallationDo not install burner without gasket Aquastat bulb must be fully inserted into the wellOil Burner Installation Evaluate the existing steam system Section III Steam Boiler Piping & TrimRecommended Boiler Piping for Gravity Return Steam Boiler Section IV Tankless & Indirect Water Heater Piping Schematic Tankless Water Heater Piping Tankless Heater Data Alliance Water Heater Piping with MegaSteam Boiler Chimney Venting Chimney ConnectorSection V Venting & Air intake piping Recommended Vent Pipe Arrangement and Chimney Requirements Draft Stack TemperatureDo not exceed maximum allowable air intake length Minimum ClearancesSeal all external joints with weatherproof caulk General Section VI ElectricalWiring Diagram, Steam, Hydrolevel CG450 Probe Lwco Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe Lwco Wiring Diagram, Steam, McDonnell & Miller #67 Float Lwco Boiler Sequence of Operation with Float Lwco See Figure Boiler Sequence of Operation with Probe Lwco See FigureSingle Pipe Oil Line Single Pipe Oil LinesSingle-Stage Units 3450 RPM Two Pipe Systems Two Pipe Oil LinesTwo-Stage Units 3450 RPM Two Pipe Systems Section Viii System START-UP Always Inspect Installation Before Starting BurnerAdjust OIL Burner While OPERATING. flame present Adjusting Fuel Pump PressurePage Cad Cell Resistance When Sensing Flame R7184 Terminals, LED and Reset ButtonJumper must be removed after this check Cad Cell LocationAvoid Breathing Fiber Particulates and Dust Steam Boilers Section Ix Maintenance and Service InstructionsPage Gallons / Month MST288 MST396 MST513 MST629 Clean the Combustion Chamber Section X Boiler CleaningClean the Flueways See Figure Page Section XI Trouble Shooting Section XII Repair Parts Bare Boiler Assembly Bare Boiler Assembly Bare Boiler Assembly 1FF Jacket Assembly Jacket Assembly MST288 Thru MST629 Steam Boilers Trim and Controls MST Trim and Controls Beckett AFG Burner Beckett OIL Burner Part NOS. for MegaSteam Series Boilers OUT Beckett AFG Burner specificationsService Record Limited Warranty

MST513, MST396, MST629, MST288 specifications

The Burnham MST series, comprising models MST396, MST629, MST513, and MST288, is renowned for its robust design and exceptional performance in the boiler industry. Each model is engineered to provide optimal efficiency and reliability for residential and commercial heating applications.

The Burnham MST396 is distinguished by its high thermal efficiency and advanced combustion technology. This model features a cast iron heat exchanger which ensures superior heat retention and distribution. The MST396 is equipped with a powerful burner that allows for variable firing rates, maximizing efficiency and extending the lifespan of the unit. Additionally, it includes a built-in electronic ignition system that enhances reliability while reducing the need for frequent maintenance.

Moving to the MST629, this model is designed for larger applications needing higher output. It boasts a significant BTU input and utilizes a multi-stage burner system. This ensures optimal combustion and adapts to varying demand, providing consistent heat without wasting energy. The MST629 also incorporates enhanced insulation and an advanced flue gas venting system to improve safety and minimize energy loss.

The MST513 caters to mid-sized applications with its adaptable performance and user-friendly features. This model is notable for its compact design, making it suitable for installations with limited space. It uses a two-stage burner for efficient energy use and offers a smart control system that monitors performance in real-time. This allows users to make informed decisions about their energy consumption and maintenance needs, ultimately leading to cost savings.

Lastly, the MST288 is the smaller model in the series, ideal for homes and small businesses. Despite its size, it does not compromise on efficiency. The MST288 features a straightforward design, ensuring ease of installation and maintenance. It utilizes a single-stage burner that provides consistent heat output, making it a reliable choice for low-demand applications. The unit is also equipped with adjustable settings, allowing users to tailor their heating needs effectively.

In summary, the Burnham MST series demonstrates a remarkable blend of innovation and practicality across its models. With features like advanced burner technology, efficient heat exchangers, and smart controls, the MST396, MST629, MST513, and MST288 cater to a wide range of heating needs while prioritizing energy efficiency and user comfort. These models stand out in the market, continually setting a standard for performance and reliability in heating solutions.
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