Burnham V9A manual Setting of Nipples

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WARNING

Nipples must be driven in evenly and to the proper depth to assure tight joints. Most nipple leaks are caused by tilted or cocked nipples.

DO NOT use steel/iron head hammer to drive nipples without using a wood block. Nipple damage may result.

g.A special nipple setting gauge is provided for the nipples. Gauge nipple at 90° angles to insure that it is driven to the proper depth into the nipple opening (nipple port). Cut-out in gauge must rest on nipple, with legs of gauge touching finished face of section, when nipple is properly driven. See Figure 6.

Figure 6: Setting of Nipples

h.Remove a 96” length of fiberglass rope from the assembly carton. Starting with the area around the upper 7” nipple port, firmly press the rope into the groove, so that the adhesive holds it in place. (If more than 25 minutes have passed since the adhesive was applied, it may be necessary to reapply.) Continue to affix the rope to the groove in this fashion around the perimeter of the section. Make sure that the rope does not droop or hang outside of the groove. When the end of the groove is reached, cut off the excess rope. Push the length of excess rope into the groove at the top corner of the section face (opposite of the 7” nipple port.) Cut off and discard any remaining rope after groove is filled.

See Figure 7.

Figure 7: Affixing the Fiberglass Rope

NOTICE

The sections must be assembled according to the arrangement shown to ensure proper operation, proper assembly of canopy, jacket and alignment of piping and tankless heaters with jacket knockouts. Start with the back section and work towards the front.

i.From the “Section Arrangement” chart, select the next section according to the “Identification

Code” at the top of the chart. See Figure 8. Use a wire brush to clean the groove in the face of the next section. Then, using a cartridge of RTV 6500 or RTV 736 sealant in a caulking gun, fill the groove in this section with silastic sealant.

Touch-up any missed spots before draw-up. Touch-up after draw-up has no value.

WARNING

Sections must be drawn-up tight immediately after properly applying sealant for best results. Although sections may be joined within two

(2)hours of applying sealant, humidity and temperature affect cure time. If a “thick skin” has been formed on the sealant bead, remove and re-apply sealant.

Sealant must be properly applied toALL boiler joints. Failure to properly seal the boiler joints will result in combustion gas leaks through the joint. DO NOT operate boiler with combustion gas leaks.

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Contents V9A Series Boiler Page USA Boilers Important Information Read CarefullyPage Page Table of Contents Table of Contents Section I General Information Table I Boiler Ratings / Data Locate the Unit Recommended Service ClearanceChimney or Vent Typical Arrangement for Stub Vent Right Assembly of Sections Manual DRAW- UP Section II Cast Iron Block AssemblySetting of Nipples V9A Section Arrangement Assembly of Sections Hydraulic DRAW-UP Front and Rear Section Channel Hydraulic Draw-Up Sections Section III Installation Instructions Bare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Inspect ALL Boiler Seals Mount Rear Observation Port Cover Refer to FigureV9A Series Jacket Assembly Boiler Models V903A thru V912A Mount Burner Adapter Plate to Burner Mounting Plate Burner Mounting Plate Refer to Figures 16Water Boilers Install Water Trim Steam Boilers Install Steam TrimPackaged Boiler Burner InstallationShipping Information Page V9A Series Minimum Piping Parallel Water Boiler V9A Series Minimum Piping Primary Secondary Water Boiler Page Page Page Page Page Page Page Mounting Elevations of M&M 150 Float Low Water Cut-Offs Schematic Tankless Heater Piping Page DHW Generation with Indirect Water Heater Water Boiler Pressure Relief Valve Hook-Up Section IV Operating Instructions Always Inspect Installation Before Starting BurnerTest Controls Boiler and System Cleaning Steam BoilerBoiler and System Cleaning Water Boilers Oxygen Corrosion Frequent Water AdditionClean the Boiler Flueways Section V Service InstructionsProbe Type LOW Water Cutoff Maintenance of LOW Water Cutoff DevicesGeneral Maintenance Considerations OIL Burners Section VI Burner SpecificationsCombination GAS / OIL Burners Table VII Webster Burner Specifications Head Band Low High Fire Section VII Repair PartsSection VII Repair Parts Jacket Repair Parts Models V903A Thru V912A Bare Boiler Assembly Repair Parts for Bare Boiler Assembly Repair Parts for Bare Boiler Assembly Steam Trim / Water Trim Service Record Service Record

V9A specifications

Burnham V9A is a well-established model in the world of cast iron boilers, renowned for its efficiency and reliability in residential heating applications. As a part of Burnham's esteemed line of heating solutions, the V9A is designed to provide homeowners with consistent warmth while prioritizing fuel economy and ease of use.

One of the defining features of the Burnham V9A is its durable cast iron construction. This robust material enables the boiler to withstand high temperatures and pressures, ensuring a long service life. The V9A is engineered with several sections that are joined together, allowing for easier maintenance and potential adaptability to various heating demands. The boiler's design also promotes excellent heat retention, which not only enhances performance but contributes to overall energy efficiency.

In terms of technology, the Burnham V9A stands out with its advanced combustion design. With an efficiency rating of up to 85%, this model maximizes the heat output while minimizing fuel consumption. The boiler is compatible with both natural gas and propane, providing flexibility for users to choose their preferred fuel source. Additionally, the V9A is designed to operate with a minimum of venting requirements, making installation simpler and more cost-effective.

The Burnham V9A also features a choice of various firing rates, allowing homeowners to select the optimal heating output for their specific needs. This versatility ensures that the boiler can be effectively sized for different home environments, making it a highly adaptable option for a broad range of residential settings.

Moreover, one key characteristic of the Burnham V9A is its user-friendly control systems. It comes equipped with reliable electronic ignition and offers options for outdoor reset controls, which enhance efficiency by adjusting the boiler's operation based on the outdoor temperature. This advanced control capability not only optimizes energy use but also enhances comfort levels in the home.

Overall, the Burnham V9A represents a balance of durability, efficiency, and modern convenience, making it a top choice for homeowners seeking a reliable heating solution. Its combination of cast iron construction, advanced technology, and user-friendly features solidify its reputation in the competitive market of heating systems, ensuring comfort and peace of mind for years to come.
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