Burnham V9A manual Section III Installation Instructions

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SECTION III - INSTALLATION INSTRUCTIONS

A.INSTALL CANOPY/FLUE OUTLET ASSEMBLY, Refer to Figures 14, 15 and 16.

1.Open canopy carton.

2.Attach the two (2) canopy brackets to the front end cap of canopy with four (4) #10 x 1/2” sheet metal screws each.

3.Across the top of the front section and along the top ledges running back each side of the sections, place continuous 2” wide strips of cerafelt and overlap joints at front corners. Cerafelt strip should extend 1/4” beyond rear surface of back section. Cut off excess.

4.Place the canopy on the sections.

5.Position rear flange (end with studs) of canopy flush with rear surface of back section.

6.Loosely attach the canopy brackets to the lugs on the front section of the block assembly with 5/16” carriage bolts, flat washers and locknuts.

7.Check to see if rear flange of canopy is still flush with raised flange on back section.

8.Open either the rear flue outlet carton (standard) or top flue outlet carton (optional).

9.Attach the 1/8” x 1” wide self-adhesive fiber gasket to the surface of either the rear flue outlet damper assembly or rear flue outlet cover that mounts against the canopy and back section. Gasket must be centered over all attachment holes. Do not overlap corners, cut butt joints.

10.Attach either the rear flue outlet damper assembly or rear outlet canopy cover to the canopy with the

5/16” flat wasters, lock-washers and brass nuts and tighten securely. Attach the rear flue outlet damper assembly or cover to the back section with the four (4) 5/16” flat washers and cap screws and tighten securely.

11.Tighten front canopy carriage bolt until canopy is secure.

12.On the longer canopy sizes, Intermediate Mounting Brackets are provided, two (2) are required on sizes V907A thru V909A and four (4) are required on sizes V910A thru V912A. Refer to Figures 17 and 18.

a.Intermediate brackets are shipped flat. Bend side flanges down approximately 90° as shown.

Adjust bends until holes in bracket match hole pattern on canopy.

b.Secure brackets to both sides of canopy with three (3) #10 x ½” sheet metal screws per bracket.

c.Secure canopy left side bracket(s) with appropriate canopy ‘J’ bolt(s). Insert threaded

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end through holes in brackets and hook ‘J’ bolt

 

Figure 14: Canopy with Rear Flue Outlet Damper Assembly (Shown on optional steel shipping skid)

Figure 15: Canopy with Top Flue Outlet Damper

Assembly (Rear Cover Removed)

(Shown on optional steel shipping skid)

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Contents V9A Series Boiler Page Important Information Read Carefully USA BoilersPage Page Table of Contents Table of Contents Section I General Information Table I Boiler Ratings / Data Recommended Service Clearance Locate the UnitChimney or Vent Typical Arrangement for Stub Vent Right Section II Cast Iron Block Assembly Assembly of Sections Manual DRAW- UPSetting of Nipples V9A Section Arrangement Assembly of Sections Hydraulic DRAW-UP Front and Rear Section Channel Hydraulic Draw-Up Sections Section III Installation Instructions Bare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Mount Rear Observation Port Cover Refer to Figure Inspect ALL Boiler SealsV9A Series Jacket Assembly Boiler Models V903A thru V912A Burner Mounting Plate Refer to Figures 16 Mount Burner Adapter Plate to Burner Mounting PlateSteam Boilers Install Steam Trim Water Boilers Install Water TrimBurner Installation Packaged BoilerShipping Information Page V9A Series Minimum Piping Parallel Water Boiler V9A Series Minimum Piping Primary Secondary Water Boiler Page Page Page Page Page Page Page Mounting Elevations of M&M 150 Float Low Water Cut-Offs Schematic Tankless Heater Piping Page DHW Generation with Indirect Water Heater Water Boiler Pressure Relief Valve Hook-Up Always Inspect Installation Before Starting Burner Section IV Operating InstructionsBoiler and System Cleaning Steam Boiler Test ControlsBoiler and System Cleaning Water Boilers Frequent Water Addition Oxygen CorrosionSection V Service Instructions Clean the Boiler FluewaysMaintenance of LOW Water Cutoff Devices Probe Type LOW Water CutoffGeneral Maintenance Considerations Section VI Burner Specifications OIL BurnersCombination GAS / OIL Burners Table VII Webster Burner Specifications Section VII Repair Parts Head Band Low High FireSection VII Repair Parts Jacket Repair Parts Models V903A Thru V912A Bare Boiler Assembly Repair Parts for Bare Boiler Assembly Repair Parts for Bare Boiler Assembly Steam Trim / Water Trim Service Record Service Record

V9A specifications

Burnham V9A is a well-established model in the world of cast iron boilers, renowned for its efficiency and reliability in residential heating applications. As a part of Burnham's esteemed line of heating solutions, the V9A is designed to provide homeowners with consistent warmth while prioritizing fuel economy and ease of use.

One of the defining features of the Burnham V9A is its durable cast iron construction. This robust material enables the boiler to withstand high temperatures and pressures, ensuring a long service life. The V9A is engineered with several sections that are joined together, allowing for easier maintenance and potential adaptability to various heating demands. The boiler's design also promotes excellent heat retention, which not only enhances performance but contributes to overall energy efficiency.

In terms of technology, the Burnham V9A stands out with its advanced combustion design. With an efficiency rating of up to 85%, this model maximizes the heat output while minimizing fuel consumption. The boiler is compatible with both natural gas and propane, providing flexibility for users to choose their preferred fuel source. Additionally, the V9A is designed to operate with a minimum of venting requirements, making installation simpler and more cost-effective.

The Burnham V9A also features a choice of various firing rates, allowing homeowners to select the optimal heating output for their specific needs. This versatility ensures that the boiler can be effectively sized for different home environments, making it a highly adaptable option for a broad range of residential settings.

Moreover, one key characteristic of the Burnham V9A is its user-friendly control systems. It comes equipped with reliable electronic ignition and offers options for outdoor reset controls, which enhance efficiency by adjusting the boiler's operation based on the outdoor temperature. This advanced control capability not only optimizes energy use but also enhances comfort levels in the home.

Overall, the Burnham V9A represents a balance of durability, efficiency, and modern convenience, making it a top choice for homeowners seeking a reliable heating solution. Its combination of cast iron construction, advanced technology, and user-friendly features solidify its reputation in the competitive market of heating systems, ensuring comfort and peace of mind for years to come.
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