Burnham V9A manual Section II Cast Iron Block Assembly, Assembly of Sections Manual DRAW- UP

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SECTION II - CAST IRON BLOCK ASSEMBLY

A.FACTORY ASSEMBLED SECTIONS — If the boiler was ordered with factory assembled sections, the assembly should be set in the proper location as outlined in Section I. Lifting arrangement and weights are given in Figure 4.

1.Proceed to Paragraph C of this Section,

“HYDROSTATIC TEST”.

CAUTION

Boiler sections must be drawn-up on perfectly level surface or improper assembly may result.

B.FIELD ASSEMBLED SECTIONS — If the boiler was ordered to be field assembled, follow the assembly procedure outlined on the following pages.

1.ASSEMBLY OF SECTIONS (MANUAL DRAW- UP)

These sections are designed to be drawn together, one section at a time, using the 9¾” long draw-up rods (provided) and ordinary hand tools.

Tools required:

(1)¾” Drive Ratchet

(1)1-1/16” Socket

(1)1-1/16” Combination or Open End Wrench

(1)Container of grease, oil or other appropriate lubricant.

CAUTION

When assembling sections without hydraulic draw-up equipment, never assemble more than one section at a time.

a.Place the rear section in its approximate final position, as outlined in Section I, and support it with a suitable prop and wedges. See Figure 5.

Figure 4: Lifting Instruction

Figure 5: Positioning of Back Section

b.On size V903A only— Open target wall carton, apply Silastic to back of target wall and secure target wall to rear section.

c.Clean the groove in the ground joint along the edge of the section with the wire brush.

d.Open the Boiler Assembly Carton(s) and remove the bottle of adhesive. Using the dauber supplied in the bottle, apply the adhesive to the groove.

Be sure to use enough adhesive to sufficiently coat the entire groove surface. If so desired, a multi-purpose spray adhesive (supplied by others) may be used instead. HOWEVER, GREAT CARE MUST BE TAKEN TO ENSURE THAT THE ADHESIVE DOES NOT COME IN CONTACT WITH THE NIPPLES OR NIPPLE PORTS.

e.While the adhesive is becoming tacky, clean nipples and nipple ports thoroughly with a de- greasing solvent. Use the Loctite #592 provided to lubricate the nipples and nipple ports. Apply the lubricant to the nipples and nipple ports, then use a brush to disperse it evenly around the nipples and the nipple ports. Use approximately

25 ml of Loctite #592 per flueway [(1) 7” and

(2) 3” nipples and their (6) corresponding nipple ports].

f.Drive nipples squarely into section using block of wood and hammer, or preferably, an aluminum head hammer. (Burnham offers a Polyethylene Block for setting the nipples, part number 8052601). Place block over entire nipple edge and hit the wood with the hammer.

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Contents V9A Series Boiler Page Important Information Read Carefully USA BoilersPage Page Table of Contents Table of Contents Section I General Information Table I Boiler Ratings / Data Recommended Service Clearance Locate the UnitChimney or Vent Typical Arrangement for Stub Vent Right Section II Cast Iron Block Assembly Assembly of Sections Manual DRAW- UPSetting of Nipples V9A Section Arrangement Assembly of Sections Hydraulic DRAW-UP Front and Rear Section Channel Hydraulic Draw-Up Sections Section III Installation Instructions Bare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Mount Rear Observation Port Cover Refer to Figure Inspect ALL Boiler SealsV9A Series Jacket Assembly Boiler Models V903A thru V912A Burner Mounting Plate Refer to Figures 16 Mount Burner Adapter Plate to Burner Mounting PlateSteam Boilers Install Steam Trim Water Boilers Install Water TrimBurner Installation Packaged BoilerShipping Information Page V9A Series Minimum Piping Parallel Water Boiler V9A Series Minimum Piping Primary Secondary Water Boiler Page Page Page Page Page Page Page Mounting Elevations of M&M 150 Float Low Water Cut-Offs Schematic Tankless Heater Piping Page DHW Generation with Indirect Water Heater Water Boiler Pressure Relief Valve Hook-Up Always Inspect Installation Before Starting Burner Section IV Operating InstructionsBoiler and System Cleaning Steam Boiler Test ControlsBoiler and System Cleaning Water Boilers Frequent Water Addition Oxygen CorrosionSection V Service Instructions Clean the Boiler FluewaysMaintenance of LOW Water Cutoff Devices Probe Type LOW Water CutoffGeneral Maintenance Considerations Section VI Burner Specifications OIL BurnersCombination GAS / OIL Burners Table VII Webster Burner Specifications Section VII Repair Parts Head Band Low High FireSection VII Repair Parts Jacket Repair Parts Models V903A Thru V912A Bare Boiler Assembly Repair Parts for Bare Boiler Assembly Repair Parts for Bare Boiler Assembly Steam Trim / Water Trim Service Record Service Record

V9A specifications

Burnham V9A is a well-established model in the world of cast iron boilers, renowned for its efficiency and reliability in residential heating applications. As a part of Burnham's esteemed line of heating solutions, the V9A is designed to provide homeowners with consistent warmth while prioritizing fuel economy and ease of use.

One of the defining features of the Burnham V9A is its durable cast iron construction. This robust material enables the boiler to withstand high temperatures and pressures, ensuring a long service life. The V9A is engineered with several sections that are joined together, allowing for easier maintenance and potential adaptability to various heating demands. The boiler's design also promotes excellent heat retention, which not only enhances performance but contributes to overall energy efficiency.

In terms of technology, the Burnham V9A stands out with its advanced combustion design. With an efficiency rating of up to 85%, this model maximizes the heat output while minimizing fuel consumption. The boiler is compatible with both natural gas and propane, providing flexibility for users to choose their preferred fuel source. Additionally, the V9A is designed to operate with a minimum of venting requirements, making installation simpler and more cost-effective.

The Burnham V9A also features a choice of various firing rates, allowing homeowners to select the optimal heating output for their specific needs. This versatility ensures that the boiler can be effectively sized for different home environments, making it a highly adaptable option for a broad range of residential settings.

Moreover, one key characteristic of the Burnham V9A is its user-friendly control systems. It comes equipped with reliable electronic ignition and offers options for outdoor reset controls, which enhance efficiency by adjusting the boiler's operation based on the outdoor temperature. This advanced control capability not only optimizes energy use but also enhances comfort levels in the home.

Overall, the Burnham V9A represents a balance of durability, efficiency, and modern convenience, making it a top choice for homeowners seeking a reliable heating solution. Its combination of cast iron construction, advanced technology, and user-friendly features solidify its reputation in the competitive market of heating systems, ensuring comfort and peace of mind for years to come.
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