Chromalox CES-6 manual Installation, Model

Page 3

DIMENSIONS

 

 

 

 

CES — Dimensions (In.)

 

 

 

Model

A

B*

C

D

E

F

G

H

I

J

K

L

CES-6

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

1

1/2

1/2

CES-9

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

1

1/2

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-12

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

1

1/2

1/2

CES-18

37

22-1/2

30

15-1/4

20

30-1/2

9-1/2

16

1/2

1

1/2

1/2

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-24

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-30

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-36

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

*Add two inches for transformer.

 

 

 

 

CES — Dimensions (In.)

 

 

 

Model

A

B*

C

D

E

F

G

H

I

J

K

L

CES-48

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

CES-60

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-72

43-1/2

26

46

17-1/2

23

34-1/2

16-1/2

24-1/2

1

1

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-100

63-1/2

30

55

21

27

36

16-3/4

37-1/2

1-1/2

1-1/4

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-135

63-1/2

32

55

20-1/2

26

37-1/2

16

37-1/2

2

1-1/4

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-160

63-1/2

32

55

20-1/2

26

37-1/2

16

37-1/2

2

1-1/4

1

3/4

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-180

63-1/2

32

55

20-1/2

26

37-1/2

16

37-1/2

2

1-1/4

1

3/4

INSTALLATION

Note: When installing boiler, allow sufficient room (21” minimum) to facilitate removal of elements if and when necessary.

1.The boiler should be mounted on a solid level foundation.

2.WARNING: A minimum distance of 18” between boiler and any combustible material must be main- tained.

3.Complete all piping to boiler. Connect water line to tagged fitting on the motor and pump assembly, if used, or to tagged fitting on water control feeder.

4.When any type of feed other than a pump feed is used — the exist- ing water supply must be 10 pounds greater than the boiler operat- ing pressure to assure water supply maintains proper water level in boiler. Otherwise, lack of water can cause heater failure. Keep feed water line valves open at all times except during blowdown.

5.All water feed systems are connected to water inlet check valve.

6.Connect steam line (with Globe valve) to boiler steam outlet. Valve should be placed as close as possible to boiler outlet and sized per label on boiler.

7.To insure maximum efficiency of supplied kW, all piping from outlet should be insulated.

8.Drain and relief valve piping should be in accordance with state and local codes. Floor drain to be provided directly below unit.

9.All electrical wiring should be done by licensed electrician in accordance with national and local electrical codes.

10.If pump is located less than 30 feet from boiler, a second check valve is required.

 

Typical Plumbing Installation of a Steam Boiler with Condensate Return System

 

 

 

 

 

 

 

 

 

 

Insulated Steam Lines

 

 

 

 

 

(Pitch Down 5˚)

 

 

 

 

 

 

 

Heat

 

 

 

Safety

 

Water/Steam

Exchanger

 

 

 

Globe

Gate

 

 

 

Valve

Separator

 

 

 

Valve

Valve

 

 

 

 

 

 

 

 

 

 

 

(Typical

 

 

 

 

 

 

Load)

 

 

 

 

 

Trap

Trap

 

 

 

Vacuum

 

 

 

 

 

 

 

 

 

 

 

Breaker

 

 

 

 

 

 

 

Check

Check

Check

 

 

 

 

Valve

Valve

 

 

 

 

Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

Return

 

 

 

Pitch Down 5˚

Cold Water

 

 

 

Vent

 

Boiler

 

 

Make-Up

 

 

 

 

 

 

Drain

 

 

Condensate

 

 

 

 

 

 

 

 

 

Steam

 

 

Return

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water

 

 

Drain

Strainer

 

 

 

Condensate

Gate

Valve

 

Vapor

 

 

Centrifugal

 

Turbine Pump

3

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Contents Chromalox Model CES-6 through CES-18 DimensionsModel InstallationBoiler 208 240 480 WiringTypical Wiring Diagrams DiagramBoilers under 40 Amps total not fused Black Diagram Diagram Black Brown Blue White Miller LOW Water Cutoff Control PRE-OPERATION CheckHigh Limit Pressure Control Operation Adjusting Operating Pressure ControlsRecommended START-UP Procedures OperationIf Furnished Automatic Blowdown InstructionsOptional Equipment for Steam Boilers Solid State Progressive Sequencer Boiler Sequence Solid StateHigh Pressure Feed Pump Motor DimensionsWater Feed Systems LOW Pressure FeedSequence MaintenanceInstallation Wiring PlumbingMaintenance Immersion Heater Failure Causes Part Description Part Number Renewal Parts IdentificationValves & Gauges Limited Warranty

CES-6 specifications

The Chromalox CES-6 is a state-of-the-art electric heating solution designed for industrial and commercial applications. This versatile unit offers a range of features that enhance its efficiency, durability, and ease of use. With a focus on advanced technology, the CES-6 is engineered to meet the demands of various heating requirements, from process heating to temperature maintenance.

One of the standout features of the CES-6 is its robust construction. Built to withstand harsh environments, it is made from high-quality materials that ensure longevity and reliability. The unit's enclosure is resistant to moisture and dust, making it ideal for applications in challenging conditions. This durability ensures that the CES-6 can operate effectively in settings such as manufacturing plants, warehouses, and outdoor installations.

The CES-6 leverages cutting-edge heating technologies, including advanced thermal management systems. This feature allows for precise temperature control, ensuring optimal performance and energy efficiency. By utilizing programmable temperature settings, users can customize their heating profiles to match specific operational needs, reducing energy consumption and operating costs.

Another significant characteristic of the CES-6 is its ease of installation and maintenance. Designed with user convenience in mind, the unit comes equipped with adaptable mounting options and user-friendly interfaces. This makes it straightforward for technicians to install and service, minimizing downtime and enhancing productivity.

Safety is a top priority with the CES-6, which incorporates multiple safety features to protect users and equipment. Over-temperature protection, built-in alarm systems, and fail-safe mechanisms are just a few of the safeguards included. These features not only enhance user safety but also contribute to the overall integrity of the heating process.

In conclusion, the Chromalox CES-6 stands out in the market for its combination of durability, advanced technology, and user-friendly design. Its robust construction makes it suitable for demanding industrial settings, while its energy-efficient heating capabilities and ease of installation ensure it meets the needs of a wide range of applications. Whether you are looking for reliable heating for your manufacturing processes or need a dependable solution for temperature maintenance, the CES-6 is an exceptional choice that delivers performance and efficiency.
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