Chromalox CES-6 manual Boilers under 40 Amps total not fused

Page 5

TYPICAL WIRING DIAGRAMS

Diagram 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR

 

1L1

C1

 

FU1

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

1L2

 

 

FU2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

1L3

 

 

FU3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

C2

 

FU4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2L2

 

 

FU5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

FU6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU7

 

FU8

 

 

 

 

 

 

2TB

1TB

3 GND

FU9

 

 

 

 

 

H1

H3

H2

H4

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

1PB

 

 

 

 

 

 

 

 

 

 

Optional Transformer

 

 

Feed Water

2 GND

 

 

 

 

1 GND

 

3

 

1

 

X1

X3

X2

X4

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

C2

 

1

 

 

 

 

 

 

 

 

 

 

2

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

 

FU

 

 

 

B

 

 

 

 

 

 

 

 

 

W

 

 

 

1 2 3

 

4 2 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU9

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Boiler On

 

 

 

 

 

 

 

 

 

 

Off

IFS

 

 

 

Y

 

 

 

Feed Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

O

1PS

O

2PS

O

 

C1

Heater

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HTR

 

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

C2

Contactors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Color Code

 

 

 

 

 

 

 

 

 

Cabinet Exterior Left Side

 

 

Panel Layout

 

Cabinet Exterior Right Side

B

=

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR

=

Brown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

=

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

=

White

 

 

 

 

 

 

 

 

 

Diagram 3

 

 

 

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR

 

1L1

 

FU1

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

1L2

 

 

FU2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

1L3

 

 

FU3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU4

 

 

 

FU5

 

 

 

 

 

 

3 GND

 

 

FU6

 

 

 

 

 

H1

H3

 

H2

H4

 

 

 

 

 

2TB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2

 

 

1PB

 

 

 

 

 

X1

 

 

 

Optional Transformer

 

 

Feed Water

 

2 GND

 

 

 

 

3

 

1

 

 

X3

X2

X4

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

C1

 

GND

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

W

 

 

1 2 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

FU6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Boiler On

 

 

 

 

 

 

 

 

 

 

Off

 

IFS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

Feed Water

 

O 1PS O 2PS O

C1

Heater

1

2

Contactor

 

HTR

HTR

 

 

Cabinet Exterior Left Side

Panel Layout

Cabinet Exterior Right Side

Wire Color Code

B = Black

BR = Brown

R = Red

O = Orange

Y = Yellow

G = Green

BL = Blue

W = White

* Boilers under 40 Amps total (not fused)

5

Image 5
Contents Chromalox Model CES-6 through CES-18 DimensionsModel InstallationTypical Wiring Diagrams WiringDiagram Boiler 208 240 480Boilers under 40 Amps total not fused Black Diagram Diagram Black Brown Blue White Miller LOW Water Cutoff Control PRE-OPERATION CheckRecommended START-UP Procedures Adjusting Operating Pressure ControlsOperation High Limit Pressure Control OperationIf Furnished Automatic Blowdown InstructionsOptional Equipment for Steam Boilers Solid State Progressive Sequencer Boiler Sequence Solid StateWater Feed Systems Pump Motor DimensionsLOW Pressure Feed High Pressure FeedInstallation Wiring MaintenancePlumbing SequenceMaintenance Immersion Heater Failure Causes Part Description Part Number Renewal Parts IdentificationValves & Gauges Limited Warranty

CES-6 specifications

The Chromalox CES-6 is a state-of-the-art electric heating solution designed for industrial and commercial applications. This versatile unit offers a range of features that enhance its efficiency, durability, and ease of use. With a focus on advanced technology, the CES-6 is engineered to meet the demands of various heating requirements, from process heating to temperature maintenance.

One of the standout features of the CES-6 is its robust construction. Built to withstand harsh environments, it is made from high-quality materials that ensure longevity and reliability. The unit's enclosure is resistant to moisture and dust, making it ideal for applications in challenging conditions. This durability ensures that the CES-6 can operate effectively in settings such as manufacturing plants, warehouses, and outdoor installations.

The CES-6 leverages cutting-edge heating technologies, including advanced thermal management systems. This feature allows for precise temperature control, ensuring optimal performance and energy efficiency. By utilizing programmable temperature settings, users can customize their heating profiles to match specific operational needs, reducing energy consumption and operating costs.

Another significant characteristic of the CES-6 is its ease of installation and maintenance. Designed with user convenience in mind, the unit comes equipped with adaptable mounting options and user-friendly interfaces. This makes it straightforward for technicians to install and service, minimizing downtime and enhancing productivity.

Safety is a top priority with the CES-6, which incorporates multiple safety features to protect users and equipment. Over-temperature protection, built-in alarm systems, and fail-safe mechanisms are just a few of the safeguards included. These features not only enhance user safety but also contribute to the overall integrity of the heating process.

In conclusion, the Chromalox CES-6 stands out in the market for its combination of durability, advanced technology, and user-friendly design. Its robust construction makes it suitable for demanding industrial settings, while its energy-efficient heating capabilities and ease of installation ensure it meets the needs of a wide range of applications. Whether you are looking for reliable heating for your manufacturing processes or need a dependable solution for temperature maintenance, the CES-6 is an exceptional choice that delivers performance and efficiency.