Chromalox CES-6 manual Diagram

Page 8

TYPICAL WIRING DIAGRAMS

Diagram 8

 

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

1 HTR

1L1

C1

 

FU1

FU13

C5

5L1

5 HTR

 

 

 

 

 

 

 

2

 

 

1L2

 

FU2

FU14

 

5L2

 

 

 

 

 

 

 

 

 

GND

 

 

1L3

 

FU3

FU15

 

5L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

C2

FU4

FU16

C6

6L1

6 HTR

 

 

 

 

 

 

 

 

 

 

2L2

 

FU5

FU17

 

6L2

 

 

 

 

 

 

 

 

 

 

 

2L3

 

FU6

FU18

 

6L3

 

 

 

 

 

 

 

 

 

 

3 HTR

3L1

C3

FU7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L2

 

FU8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L3

 

 

FU9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 HTR

4L1

C4

FU10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4L2

 

FU11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4L3

 

FU12

 

 

 

 

 

 

 

Feed Water

 

 

 

 

 

 

 

 

 

 

FU19

FU20

 

 

 

 

 

 

1 GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

1TB

1PB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2TB

1 2

 

FU21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional Transformer

 

 

 

 

C1

C2

C3

3 GND

 

 

3

 

1

 

 

 

X1

X3

X2

X4

 

 

2

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

2

 

1

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

 

GND

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

W

1 2 3

4 5 6

7 8 9

 

 

 

 

 

FU21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

BR

 

 

 

Boiler

 

 

 

 

 

 

 

 

Off

 

 

 

 

 

 

 

R

 

On

 

 

 

 

 

 

 

 

IFS

 

 

 

 

 

 

 

 

C4

C5

C6

5

6

 

 

 

 

 

Y

 

 

 

 

 

Feed Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

FU

FU

HTR

HTR

 

 

 

 

 

 

O

 

O 1PS

O

3PS

 

 

 

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

C1

 

10

13

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11 12

14 15

17 18

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

C2

 

Heater Contactor

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

 

Heater Contactor

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2PS

 

C4

 

Heater Contactor

Cabinet Exterior Left Side

Panel Layout

Cabinet Exterior Right Side

 

 

Wire Color Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C5

 

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

=

Black

 

 

 

 

 

 

C6

 

Heater Contactor

 

 

 

 

 

 

 

 

BR =

Brown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

=

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

=

White

 

 

 

 

 

 

 

 

 

Diagram 9

 

 

 

 

 

 

 

 

 

 

 

L1

L2 L3

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

1 HTR 1L1

 

FU1

 

FU7

C3

5L1

5 HTR

 

 

 

 

 

 

2

 

1L2

 

 

FU2

 

FU8

 

 

5L2

 

 

 

 

 

 

 

 

GND

 

1L3

 

 

FU3

 

FU9

 

5L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 HTR

2L1

 

 

 

 

 

 

 

6L1

6 HTR

 

 

 

 

 

 

 

 

 

2L2

 

 

 

 

 

 

6L2

 

 

 

 

 

 

 

 

 

 

 

2L3

 

 

 

 

 

 

 

6L3

 

 

 

 

 

 

 

 

 

 

3 HTR 3L1

C2

 

FU4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L2

 

 

FU5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3L3

 

 

FU6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 HTR 4L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4L3

 

 

 

 

 

 

 

 

 

 

Feed Water

 

1 GND

 

FU12

 

 

 

 

 

 

FU10

 

FU11

 

 

 

 

 

Electrical

 

 

1TB

1PB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection

 

2TB 2

 

 

 

 

 

 

 

 

 

H1 H3

H2 H4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

C2

C3

3 GND

 

 

3

 

 

 

 

 

 

 

 

Optional Transformer

 

 

 

 

 

 

 

2

 

 

 

1

 

 

 

 

 

 

 

 

 

2

 

FU

FU

FU

 

 

GND

 

 

 

X1 X3 X2 X4

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

2

1 2 3

4 5 6

7 8 9

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1LT

 

 

 

 

 

 

 

 

 

B 1PB On

 

 

 

BR

 

 

Boiler

 

 

 

5

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

Off

IFS

 

 

 

 

 

 

 

 

On

 

 

 

HTR

HTR

 

 

 

 

 

 

 

Y

 

 

 

 

Feed Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

4

 

 

 

 

 

 

O

 

O

1PS

O

3PS

 

 

 

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

 

2PS

 

C2

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HTR

HTR

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

Heater Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cabinet Exterior Left Side

Panel Layout

Cabinet Exterior Right Side

 

 

Wire Color Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

=

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR =

Brown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

=

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

=

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

=

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

=

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

=

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

=

White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 8
Contents Chromalox Dimensions Model CES-6 through CES-18Installation ModelWiring Typical Wiring DiagramsDiagram Boiler 208 240 480Boilers under 40 Amps total not fused Black Diagram Diagram Black Brown Blue White PRE-OPERATION Check Miller LOW Water Cutoff ControlAdjusting Operating Pressure Controls Recommended START-UP ProceduresOperation High Limit Pressure Control OperationAutomatic Blowdown Instructions If FurnishedOptional Equipment for Steam Boilers Boiler Sequence Solid State Solid State Progressive SequencerPump Motor Dimensions Water Feed SystemsLOW Pressure Feed High Pressure FeedMaintenance Installation WiringPlumbing SequenceMaintenance Immersion Heater Failure Causes Renewal Parts Identification Part Description Part NumberLimited Warranty Valves & Gauges

CES-6 specifications

The Chromalox CES-6 is a state-of-the-art electric heating solution designed for industrial and commercial applications. This versatile unit offers a range of features that enhance its efficiency, durability, and ease of use. With a focus on advanced technology, the CES-6 is engineered to meet the demands of various heating requirements, from process heating to temperature maintenance.

One of the standout features of the CES-6 is its robust construction. Built to withstand harsh environments, it is made from high-quality materials that ensure longevity and reliability. The unit's enclosure is resistant to moisture and dust, making it ideal for applications in challenging conditions. This durability ensures that the CES-6 can operate effectively in settings such as manufacturing plants, warehouses, and outdoor installations.

The CES-6 leverages cutting-edge heating technologies, including advanced thermal management systems. This feature allows for precise temperature control, ensuring optimal performance and energy efficiency. By utilizing programmable temperature settings, users can customize their heating profiles to match specific operational needs, reducing energy consumption and operating costs.

Another significant characteristic of the CES-6 is its ease of installation and maintenance. Designed with user convenience in mind, the unit comes equipped with adaptable mounting options and user-friendly interfaces. This makes it straightforward for technicians to install and service, minimizing downtime and enhancing productivity.

Safety is a top priority with the CES-6, which incorporates multiple safety features to protect users and equipment. Over-temperature protection, built-in alarm systems, and fail-safe mechanisms are just a few of the safeguards included. These features not only enhance user safety but also contribute to the overall integrity of the heating process.

In conclusion, the Chromalox CES-6 stands out in the market for its combination of durability, advanced technology, and user-friendly design. Its robust construction makes it suitable for demanding industrial settings, while its energy-efficient heating capabilities and ease of installation ensure it meets the needs of a wide range of applications. Whether you are looking for reliable heating for your manufacturing processes or need a dependable solution for temperature maintenance, the CES-6 is an exceptional choice that delivers performance and efficiency.