Hearth and Home Technologies RBV4236IT, RBV4842IH Troubleshooting, Intellifire Ignition System

Page 34

14 Troubleshooting

With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.

Intellifire Ignition System

 

Symptom

 

Possible Causes

Corrective Actions

1.

The ignitor/module makes

A.

Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

 

noise, but no spark.

 

 

connected to the correct terminals on the module and the pilot assembly.

 

 

 

 

Reversed wires at the module may cause the system to make a sparking

 

 

 

 

noise, but the spark may not be present at pilot hood.

 

 

B.

Loose connections or

Verify there are no loose connections or electrical shorts in wiring from

 

 

 

electrical shorts in the

module to pilot assembly. The rod closest to the pilot hood should be ignitor.

 

 

 

wiring.

Verify connections underneath pilot assembly are tight; also verify the

 

 

 

 

connections are not grounding out to the metal chassis, pilot burner, pilot

 

 

 

 

enclosure, mesh screen if present, or any other metal object.

 

 

C.

Ignitor gap is too large.

Verify gap of ignitor to pilot hood. The gap should be approximately .17 in. or

 

 

 

 

1/8 in.

 

 

D.

Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor

 

 

 

 

wire “I” from module. Place ON/OFF rocker switch or wall switch in ON

 

 

 

 

position. Hold ground wire about 3/16 in. away from “I” terminal on module. If

 

 

 

 

there is no spark at “I” terminal, module must be replaced. If there is a spark

 

 

 

 

at “I” terminal, module is fine. Inspect pilot assembly for shorted sparker wire

 

 

 

 

or cracked insulator around electrode.

2.

Pilots won’t light, there is

A.

Transformer installed

Verify that transformer is installed and plugged into module. Check voltage of

 

no noise or spark.

 

incorrectly.

transformer under load at space connection on module with ON/OFF switch

 

 

 

 

in ON position. Acceptable readings of a good transformer are between 3.2

 

 

 

 

and 2.8 volts AC.

 

 

B.

A shorted or loose

Remove and reinstall the wiring harness that plugs into module. Verify there is

 

 

 

connection in wiring

a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity

 

 

 

configuration or wiring

of each wire in wiring harness.

 

 

 

harness.

 

 

 

C.

Improper wall switch

Verify wall switch is wired correctly.

 

 

 

wiring.

 

 

 

D.

Module not grounded.

Verify black ground wire from module wire harness is grounded to metal

 

 

 

 

chassis of appliance.

 

 

E.

Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor

 

 

 

 

wire “I” from module. Place ON/OFF rocker switch or wall switch in ON

 

 

 

 

position. Hold ground wire about 3/16 in. away from “I” terminal on module. If

 

 

 

 

there is no spark at “I” terminal module must be replaced. If there is a spark at

 

 

 

 

“I” terminal, module is fine. Inspect pilot assembly for shorted sparker wire or

 

 

 

 

cracked insulator around electrode.

3.

Pilot lights but continues

A.

A shorted or loose

Verify all connections to wiring diagram in manual. Verify connections

 

to spark, and main burner

 

connection in sensor rod.

underneath pilot assembly are tight. Verify connections are not grounding out

 

will not ignite. (If the pilot

 

 

to metal chassis, pilot burner, pilot enclosure or screen if present, or any other

 

continues to spark after

 

 

metal object.

 

the pilot flame has been

B.

Poor flame rectification or

Verify flame is engulfing sensor rod. If the pilot assembly does not have a

 

lit, flame rectification has

 

 

contaminated sensor rod.

ground strap, consider installing one to increase flame rectification. Verify

 

not occurred.)

 

 

 

 

correct pilot orifice is installed and inlet gas specifications are met. Flame

 

 

 

 

 

 

 

 

carries rectification current, not the gas. If flame lifts from pilot hood, the

 

 

 

 

circuit is broken. A wrong orifice or too high an inlet pressure can cause pilot

 

 

 

 

flame to lift. The sensor rod may be contaminated. Clean sensor rod with

 

 

 

 

emery cloth.

 

 

C.

Module is not grounded.

Verify that module is securely grounded to metal chassis of appliance. Verify

 

 

 

 

that the wire harness is firmly connected to module.

 

 

D.

Damaged pilot assembly

Verify that ceramic insulator around the sensor rod is not cracked, damaged,

 

 

 

or dirty sensor rod.

or loose. Verify connection from sensor rod to white sensor wire. Clean

 

 

 

 

sensor rod with emery cloth to remove any contaminants that may have

 

 

 

 

accumulated on sensor rod. Verify continuity with a multimeter with ohms set

 

 

 

 

at lowest range.

 

 

E.

Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor

 

 

 

 

wire “I” from module. Place ON/OFF rocker switch or wall switch in ON

 

 

 

 

position. Hold ground wire about 3/16 in. away from “I” terminal on module. If

 

 

 

 

there is no spark at “I” terminal, module must be replaced. If there is a spark

 

 

 

 

at “I” terminal, module is fine. Inspect pilot assembly for shorted sparker wire

 

 

 

 

or cracked insulator around electrode.

34

Heatilator • RBV4236/RBV4842 • 4048-210 Rev K • 02/07

Image 34
Contents RBV4236IH RBV4236IT RBV4842IH RBV4842IT What to do if you smell gasCongratulations Listing Label Information/LocationTable of Contents Listing and Code Approvals Design and Installation Considerations Getting StartedNegative Pressure Asphyxiation RiskInspect the Appliance and Components Tools and Supplies NeededAny such action may cause a fire hazard Fire Risk Framing and ClearancesSelect Appliance Location Model #Construct the Appliance Chase Fire Risk Odor Risk ClearancesRough Opening Model # Width Height Depth Mantel Projections Max Mantel Leg or Perpendicular WallFire Risk Explosion Risk Termination LocationsVent Termination Minimum Clearances Termination Caps Staggered HeightVent Guidelines Vent Information and DiagramsVent System Configuration Elbow Distance is 50% of vertical Vent height Wall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Vertical Penetration FramingInstalling Outside Air Kit Appliance PreparationRisk of Smoke Spillage Gas and Electrical ConnectionsSecuring and Leveling Appliance Fire RiskAssemble Vent Sections Installing Vent PipeAttach Vent to Firebox Assembly Securing Vent SectionsGas Pressure Gas InformationFuel Conversion Gas Connection Gas Leak RiskCheck for GAS Leaks Electrical Information Recommendation for WireConnecting to the Appliance Shock Risk Explosion RiskIntellifire Ignition System Wiring Shock RiskJunction Box Installation Finishing Facing MaterialAccessories Appliance SetupClean the Appliance Log AssemblyLava Rock, Vermiculite, Rockwool Placement Placing the Lava Rock and VermiculiteLog Removal/Replacement Reveal Log SetHood Glass DoorsFire Risk Combustion Fumes Risk Air Shutter Setting 16 Remove Screws Attaching Front Burner SupportBefore Operating This Appliance Operating InstructionsFire Risk Burn Risk High Limit Safety Switch Check Appliance DraftFor Your Safety Read Before Lighting Lighting the ApplianceIssue Solutions Frequently Asked QuestionsFire Risk High Temperatures After the Appliance is LitSymptom Possible Causes Corrective Actions TroubleshootingIntellifire Ignition System Symptom Possible Causes Corrective Actions Maintaining and Servicing the Appliance Maintenance and Service Tasks Inspect Maintenance TasksReference Materials Appliance Dimension DiagramModel This page intentionally left blank Service Parts RBV4236 & RBV4842 Service Parts ListRBV4236 & RBV4842 Description of PartService Parts RBV4236 & RBV4842 DCKN-RBV 1112 RBV4236 & RBV4842 Optional Components UD4 Uninsulated DuctYear Limited Warranty Limited Lifetime WarrantyLimited Lifetime Warranty How to Obtain ServiceDo Discardnot

RBV4236IT, RBV4842IT, RBV4842IH, RBV4236IH specifications

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