Baxi Potterton Condensing Combination Boiler manual GAS Boiler System Commissioning Checklist

Page 58

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.

Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty. This does not affect the customer’s statutory rights

Customer Name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Telephone Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Address

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler Make and Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler Serial Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commissioned by (print name)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Safe Register Number

 

 

 

 

 

 

 

 

 

 

 

 

 

Company Name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Telephone Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Company Address

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commissioning Date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To be completed by the customer on receipt of a Buildings Regulations Compliance Certificate*:

Building Regulations Notification Number (if applicable)

CONTROLS Tick the appropriate boxes

 

 

 

 

 

 

 

 

Time and Temperature Control to Heating

Room Thermostat and

 

Programmable

 

Load/Weather

Optimum Start

 

 

Programmer/Timer

Room Thermostat

 

Compensation

 

Control

Time and Temperature Control to Hot Water

 

 

Cylinder Thermostat and Programmer/Timer

Combination Boiler

Heating Zone Valves

 

 

 

 

Fitted

Not Required

Hot Water Zone Valves

 

 

 

 

Fitted

Not Required

Thermostatic Radiator Valves

 

 

 

 

Fitted

Not Required

 

 

 

 

 

 

 

Automatic Bypass to System

 

 

 

 

Fitted

Not Required

 

 

 

 

 

 

 

 

Boiler Interlock

 

 

 

 

 

 

Provided

 

 

 

 

 

 

 

 

 

 

 

ALL SYSTEMS

 

 

 

 

 

 

 

 

The system has been flushed and cleaned in accordance with BS7593 and boiler manufacturer’s instructions

 

 

Yes

What system cleaner was used?

 

 

 

 

 

 

 

 

What inhibitor was used?

 

 

 

 

 

Quantity

litres

 

CENTRAL HEATING MODE Measure and Record:

 

 

 

 

 

 

 

Gas Rate

 

 

m3/hr

 

OR

 

ft3/hr

Burner Operating Pressure (if applicable)

 

 

mbar

 

OR

Gas Inlet Pressure

mbar

Central Heating Flow Temperature

 

 

 

 

 

 

°C

 

Central Heating Return Temperature

 

 

 

 

 

 

°C

 

 

 

 

 

 

 

 

 

COMBINATION BOILERS ONLY

 

 

 

 

 

 

 

 

Is the installation in a hard water area? (above 200ppm)

 

 

 

 

Yes

No

 

 

 

 

 

 

 

If yes and if required by the manufacturer, has a water scale reducer been fitted?

 

 

 

Yes

No

 

 

 

 

 

 

 

 

 

What type of scale reducer has been fitted?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOMESTIC HOT WATER MODE Measure and Record

 

 

 

 

 

 

 

Gas Rate

 

 

m3/hr

OR

 

 

ft3/hr

 

Burner Operating Pressure (at maximum rate)

 

 

mbar

OR

Gas Inlet Pressure (at maximum rate)

mbar

Cold Water Inlet Temperature

 

 

 

 

 

 

°C

 

Hot Water has been checked at all outlets

 

 

 

 

Yes

Temperature

°C

 

Water Flow Rate

 

 

 

 

 

 

l/min

CONDENSING BOILERS ONLY

 

 

 

 

 

 

 

 

The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5545/BS6798

 

Yes

 

If the condensate pipe terminates externally, has the pipe diameter been increased and weatherproof insulation fitted?

 

Yes

 

 

 

 

 

 

 

 

 

ALL INSTALLATIONS

 

 

 

 

 

 

 

 

If required by the manufacturer, record the following

CO2

% OR CO

ppm

OR CO/CO2 Ratio

 

The heating and hot water system complies with the appropriate Building Regulations

 

 

 

Yes

 

The boiler and associated products have been installed and commissioned in accordance with manufacturer’s instructions

 

Yes

 

The operation of the boiler and system controls have been demonstrated to and understood by the customer

 

 

Yes

 

 

 

 

The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer

 

Yes

 

Commissioning Engineer’s Signature

Customer’s Signature

(To confirm satisfactory demonstration and receipt of manufacturer’s literature)

*All installations in England and Wales must be notified to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer.

58

c Heating and Hotwater Industry Council (HHIC)

www.centralheating.co.uk

Page 57 Page 59
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Page 57 Page 59
Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral TechniqueContents Description Contents of PackIntroduction Optional ExtrasGeneral Layout LayoutFrost Protection Mode Central Heating Mode FigDomestic Hot Water Mode Fig Appliance OperationTechnical Data Heatmax Combi 24, 28Dimensions and Fixings Central Heating Circuit System DetailsInformation BypassSystem Filling and Pressurising Safety Pressure Relief Valve FigExpansion Vessel Central Heating only Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsClearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain 50mm per 500mm minRun Minimum fallBelow windows or openings on pitched roofs 2000 Plume Displacement KitFlue Likely flue positions requiring a flue terminal guardHorizontal Flue Systems Flue OptionsHorizontal Flues This bend is equivalent to 1 metreRoof Terminal This bend is equivalent to 1 metre Vertical FluesVertical Flue Systems Metre for each 91.5 bend Metre for each 135 bendFlue Accessories Key Accessory Size Code NoFlue Trim Flue DimensionsFor Roof Terminals Terminal Guard FigPlume Displacement Plume Displacement Kit FigExample 28/33Determining Permissible Lengths 5121368General Fitting Notes 30mmUsing a suitable bit e.g mm, drill through Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Extension and outlet. Secure using two of the screwsFlushing InstallationUnpacking & Initial Preparation After considering the site requirementsFitting The Boiler Condensate Drain see sectionEnsure Elbow is fully engaged into Boiler Adaptor Fitting The FlueWall Thickness Flue Elbow WasteY Flue25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable Clamp Commissioning Commissioning the BoilerCheck the Operational Working Gas Inlet Pressure Selector Switch DisplayGas Valve Completion CompletionCase Front Panel Facia Panel Annual Servicing ServicingAnnual Servicing Inspection Electrode Leads Venturi Injector Fan, Collector and Cover Assembly Threaded BushRestricter Filter Hall Effect Sensor Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Fig Insulation FigDHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Expansion Vessel FigSetting the Gas Valve Setting the Gas Valve CO2 checkIllustrated Wiring Diagram Electrical306 Short Parts ListShort Parts List 302Initial Fault Finding Checks Fault FindingError Codes Reset position for 5 seconds Error 133 flashingGo to section ‘A’ Turn the selector switch to Pump runsOpen DHW tap fully Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Close DHW tapFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Replace waterReplace gas valve Replace sensor or PCB E28Gas at burner Terminals 1Replace PCB Is there 230V at Replace safety thermostatReplace sensor Page GAS Boiler System Commissioning Checklist Service Record Brooks House, Coventry Road, Warwick. CV34 4LL

Condensing Combination Boiler specifications

The Baxi Potterton Condensing Combination Boiler is a sophisticated heating solution designed to meet the demands of modern households while promoting energy efficiency. This state-of-the-art boiler combines both heating and hot water capabilities into a compact unit, making it an ideal choice for homes with limited space.

One of the standout features of the Baxi Potterton Condensing Combination Boiler is its impressive energy efficiency. With a high energy efficiency rating, these boilers can significantly reduce energy bills and minimize carbon footprints. The condensing technology maximizes heat recovery, allowing the boiler to utilize heat that would otherwise be lost in traditional systems. By extracting more energy from the combustion process, homeowners can enjoy reliable heating and hot water without the typical energy waste associated with older boilers.

The Baxi Potterton range is engineered for easy installation and maintenance, featuring a lightweight design that simplifies the fitting process. The built-in digital control system allows homeowners to easily adjust settings for optimal comfort and energy usage. Additionally, the boiler includes a frost protection feature, making it a reliable option for homes in colder climates.

Another key characteristic of the Baxi Potterton Condensing Combination Boiler is its powerful hot water delivery system. The combination boiler provides instant hot water on demand, eliminating the need for a separate water tank. This ensures that households have a constant supply of hot water for showers, cooking, and other domestic needs, without long wait times.

Safety is a top priority with the Baxi Potterton. The boiler is equipped with multiple safety features, including pressure relief valves and safety cut-off systems, ensuring peace of mind for homeowners. The compact design further includes a quiet operation feature, which is particularly beneficial for households where noise levels need to be kept to a minimum.

In summary, the Baxi Potterton Condensing Combination Boiler is a highly efficient, compact, and user-friendly solution for home heating and hot water needs. With its advanced technology and strong emphasis on safety, it stands out as a reliable choice for modern households looking to improve energy efficiency while maintaining comfort. Whether you are replacing an old boiler or installing a new system, the Baxi Potterton offers a perfect blend of practicality and innovation.
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