Honeywell AC-220-7, AC-140-7 manual Section, Installation

Page 2

SECTION 2

2.1 MOUNTING THE CONTROL BOX

The control box should be mounted near the outlet manifold of the aftercooler. Make sure that the control box is close enough so that all components can reach the box when in- stalled.

Drill the four pilot holes in the mounting surface using a 1/8" drill. Reference Figure 2- A for dimensions.

The control box will be mounted with the hinged side of the enclosure on the bottom.

Fasten the controller in place using the four

(4)#12-14 x 1" long self-tapping screws supplied with the kit.

2.2INSTALLING THE SENSOR AND THERMOWELL

A 1/2" NPT or larger connection in the system piping between the outlet of the aftercooler and the inlet of the separator is required for the thermowell and sensor.

Thread the thermowell and the 1" x 1/2" bushing (if required) into a connection between the aftercooler outlet and the separator.

Place some heat conductive compound into the thermowell. Place the sensor into the thermowell and fasten it in place using the clip supplied with the thermowell. Reference Figure 2-B.

Install the cord grip connector into the control box as shown in Figure 2-B. Push the sensor cable through the connector. Wire the sensor cable to the controller circuit board terminals as shown in Figure 2-F. Tighten the grip nut on the connector.

2.3INSTALLING THE HEAT TAPE AND INSULATION

Install the cord grip on the control box as shown in Figure 2-C.

Cut the plug end off the heat tape. Strip back the wires.

Push the wire end of the heat tape through the connector. Allow enough cord inside the box for wiring. Connect the heat tape to the proper terminals in the control box as shown in FIGURES 2-F. Tighten the grip nut on the connector.

Run the heat tape to the separator. Wrap the heat tape around the separator as shown in Figure 2-C. Do not overlap the tape.

Wrap the insulation around the piping and heat tape as shown in Figure 2-C.

INSTALLATION

FIGURE 2-A MOUNTING THE CONTROL BOX

FIGURE 2-B MOUNTING THE THERMOWELL

FIGURE 2-C INSTALLING THE HEAT TAPE AND INSULATION

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Contents FP-4 Freeze Protection KIT Section IntroductionInstallation SectionInstalling the Conduit Section Installation Control BOX Component Layout and Wiring DiagramSetting the Controller OperationSection Troubleshooting Troubleshooting ProceduresSection Replacement Parts Replacement PartsSection Warranty PER VAN AIR Terms and Conditions of SaleProduct Description Accessories Temperature SensorsaController Dimensions Wiring Before InstallationInstallation and Setup MountingTemperature Sensor Wire Type and Size Wiring Connections AccessTemperature Sensor Wiring Multiple Parallel SensorsController Wiring Controller Wiring MethodDescription of Wiring Terminal Connections Terminal Label Wiring Applications ExamplesController Wiring Details Connection Terminal Label Description SensorsWiring for four-stage control 24 Vac input 24 Vac load Wiring for ML7984 valve actuator Wiring for three Series 90 Modutrol Motors Checkout Power LossTemperature Sensor Calibration Foota MΩ/ft Rating 200 ft 500 ft 000 ftHome Screen Using the LCD Panel InterfaceInterface Overview Setup Menu Accessing the MenusUsing the Menus Programming, Scheduling, and Summary MenusProgramming Heating Mode Setpoint and DifferentialCooling Mode Setpoint and Differential Setpoint and DifferentialProgram Menu for Outputs Entering Program ModeProgramming the T775A/B/M Controller HEAT/COOL Differential or Throttling RangeSensor Program Next Output Mod or Relay Exiting Program ModeSetback Entering Setup Mode Setup Advanced OptionsSetup Procedure Setting up the SensorsCalibrate the sensor Sensor aUnits F or C Label the sensor inputCalibrate Exit Sensor a SetupSensor B LabelHI Limit or LOW Limit Sensor B only Limit Sensor B onlyThrottling Range Sensor B only Setting up the OutputsSetting up the Modulating Outputs Integral Type of output signalMIN OUT % Schedule ExitOptions USE SchedShow RT show run time hours MIN OFF minimum off time for all relaysDI Options digital input options Type standard or floating Exit Options SetupSetting up the Relays Floating Relay Menu Reset RT run time hours Derivative modulating/floating relay onlyExit Setup Mode Setup Outputs Relay ExitCreating a Schedule Entering Schedule ModeScheduling Daylight daylight saving time SET TimeSET Date 1. E1 Setpt setpoint for event Setting Individual SchedulesMon-Fri Schedule Defaults 2. E1 Time time for event Exiting Scheduling ModeExit exit from selected time period settings 3. E2 Setpoint setpoint for eventError Message TroubleshootingErrors and Diagnostics Diagnostic MessagesImmunity Compliance Safety ComplianceEmissions Compliance FCC Compliance StatementDOC T775A/B/M Series 2000 Controller

AC-220-7, AC-140-7 specifications

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