LG Electronics General Wall Mounted-Inverter Type Test Run Detail, Settlement of outdoor unit

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Part 3 Test Run

3. Test RunDetail

1.Check that all tubing and wiring have been properly con- nected.

2.Check that the gas and liquid side service valves are fully open.

Settlement of outdoor unit

Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount.

When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake.

In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration bushing.

Bolt

Tubing connection

Evaluation of the performance

Operate unit for 15~20 minutes, then check the system refrigerant charge:

1.Measure the pressure of the gas side service valve.

2.Measure the temperature of the intake and discharge air.

3.Ensure the difference between the intake temperature and the discharge is more than 8°C(46°F) (Cooling) or (Heating).

Intake temperature

Discharge air

Discharge temperature

4.For reference; the gas side pressure of optimum condition is as below.(Cooling)

NOTE: If the actual pressure is higher than shown, the system is most likely over-charged, and charge should be removed.

If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added.

The air conditioner is now ready for use.

PUMP DOWN

This is performed when the unit is to be relocated or the refrigerant circuit is serviced.

Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas.

CAUTION:

Be sure to perform Pump Down procedure with the unit in cooling mode.

Pump Down Procedure

1.Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve.

2.Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas.

3.Close the liquid side service valve(all the way in).

4.Turn on the unit's operating switch and start the cooling operation.

5.When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit.

5.Check operating current.

6.Change operation mode and check.

Refrigerant

Outside ambient

The pressure of the gas side

 

TEMP.

service valve.

R22

35°C (95°F)

4~5kg/cm2G(56.8~71.0 P.S.I.G.)

R410A

35°C (95°F)

8.5~9.5kg/cm2G(120~135 P.S.I.G.)

Service Manual 33

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Contents SVC MANUALGeneral Contents Part 1 General Information Safety Precautions NomenclatureBe sure not to do Be sure to follow the instruction Safety PrecautionsPart 1 General Information Inspections after Repair Nomenclature Global Model NameCode Type Code of Model Meaning Part 2 Functions & Controls Function Description Part 2 Functions & ControlsBasic Mode Controls Cooling ModeHeating Mode Healthy Dehumidification operation Intake air Temp Setting TempAutomatic operation Auto changeover operationEnergy saving operation in cooling mode Special Mode ControlsJet Cool operation Jet Heat operationIndoor temp Operating Mode Setting temp Auto cleaning operationUtility Functions Forced operationAir volume control Natural Air ControlAuto WindChaos Swing Sleep timer operation for cooling cycle Sleep mode Auto controlSleep timer operation for heating cycle Auto restartFive Seconds Stand-by fan Protection Functions & ControlsTwo Minutes Stand-by comp Hot start1 9,12kBtu/h Model Automatic defrost2 18,24,30kBtu/h Model Starting to the defrosting operationControl algorithm of defrost completion Defrosting Control AlgorithmInverter Power Relay ControlOverheating Protection Power Module Heat sink sensor failure error Heat sink temperature controlFunction Total Current Control Over Current Protection CT1 controlCT2 control Model Cooling Heating KBtu/h 18~30 11A 12A 14A Discharge Pipe Temp Control DC Peak controlInverter Compressor 18,24,30kBtu/h Model Constant Compressor only 30kBtu/h Model There can be two situationsCompressor working Low Ambient control 12.1 9,12kBtu/h Model12.2 18, 24, 30kBtu/h Model Oil equalizing control30kBtu/h Model Oil return control30kBtu/h ModelOperating Contion Operation ProcessPart 3 Test Run Check before Test Run Test Run Flow chart Test Run DetailCheck before Test Run Start Test Run Flow chartTest Run Detail Pump Down ProcedureSettlement of outdoor unit Evaluation of the performancePart 4 Trouble Shooting Way Valve Liquid Side Way, 3-Way ValvePumping Down ProcedureAir purging of the charge hose Set the 2-way valve to the closed positionEvacuation All amount of refrigerant leaked Gas Charging After Evacuation Mount the valve stem nuts and the service port nutConnect the charge hose to the charging cylinder Purge the air from the charge hoseTrouble analysis Cycle Troubleshooting GuidePart 4 Trouble Shooting Procedure Specification Remedy Electronic Parts Troubleshooting GuideTrouble Compressor/Outdoor Fan dont operate 9~30kBtu/h Model Compressor/Outdoor Fan dont operate 18, 24, 30kBtu/h Model When indoor Fan does not operate.9~30kBtu/h Model Error Indicator Self-diagnosis Function12kBtu/h Model Outdoor Error 18,24,30kBtu/h Model Indoor ErrorError code Descrition Red Green StatusPart Trouble Shooting Troubleshooting Guide9,12kBtu/h Model Description Cause of error Heat-sink Temp. is over Earth port DC Peak Error Description Cause of error Over current Error Description Cause of error Indoor fan is locked Description Cause of error Pipe TH. is short or Check Point Troubleshooting CH01, CH02, CH06Troubleshooting CH05, CH53 Part 4 Trouble ShootingTroubleshooting CH21 CompCopper Comp pipe Troubleshooting CH21, CH22 Troubleshooting CH23, CH28 Troubleshooting CH24, CH25 Troubleshooting CH26, CH27 Troubleshooting CH32, CH33, CH40 Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65 Troubleshooting CH51, CH60 Troubleshooting CH61, CH62 No MFL41161601 August