State Industries GP6 50 instruction manual Leakage Checkpoints, Service

Page 33

Service

If a condition persists or you are uncertain about the operation of the water heater contact a service agency.

Use this guide to check a “Leaking” water heater. Many suspected “Leakers” are not leaking tanks. Often the source of the water can

be found and corrected.

If you are not thoroughly familiar with gas codes, your water heater, and safety practices, contact your gas supplier or qualified installer

to check the water heater.

Read this manual first. Then before checking the water heater make sure the gas supply has been turned “OFF”, and never turn the gas “ON” before the tank is completely full of water.

LEAKAGE CHECKPOINTS

Never use this water heater unless it is completely filled with water.

BTo prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

D

A

*Condensation may be seen on pipes in humid weather or pipe

 

connections may be leaking.

 

 

C

B. *The anode rod fitting may be leaking.

 

 

 

C. Small amounts of water from temperature-pressure relief valve

 

 

may be due to thermal expansion or high water pressure in your

 

 

area.

 

D. *The temperature-pressure relief valve may be leaking at the

 

 

tank fitting.

 

E. Water from a drain valve may be due to the valve being slightly

 

 

opened.

 

F. *The drain valve may be leaking at the tank fitting.

F

G. Combustion products contain water vapor which can condense

 

 

G

on the cooler surfaces of the tank. Droplets form and drip onto

 

 

E

 

the burner or run on the floor. This is common at the time of

 

 

start-up after installation and when incoming water is cold.

 

H. Water in the water heater bottom or on the floor may be

 

 

from condensation, loose connections, or the relief valve.

 

 

DO NOT replace the water heater until a full inspection of

 

 

all possible water sources is made and necessary corrective

 

 

steps taken.

 

Leakage from other appliances, water lines, or ground seepage

 

should also be checked.

 

*

To check where threaded portion enters tank, insert cotton

 

 

swab between jacket opening and fitting. If cotton is wet, follow

“Draining” instructions in the “Periodic Maintenance” section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow “Filling the Water Heater” instructions in the “Installing the New Water Heater” section.

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Contents Whenever maintenance adjustment or service is required Printed197425-005 Safe INSTALLATION, USE and Service ApprovalsImportant Definitions General Safety Information General Safety Information Introduction Table of ContentsApproved Carbon Monoxide Detectors Installation of Carbon Monoxide DetectorsSignage ExemptionsTypical Installation Replacement Parts and Deliming ProductsElbow Access Door Condensate Hose and Drain PAN Less Severe Burns 2nd & 3rd Degree Mixing ValvesFacts to Consider About the Location Locating the NEW Water HeaterAir REQUIREMENTs Insulation BlanketsConfined Space Unconfined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsOutdoor AIR Through TWO Horizontal Ducts Outdoor AIR Through TWO Vertical DuctsAIR from Other Indoor Spaces Chemical Vapor Corrosion Installing the NEW Water HeaterWater Piping Space Heating and Potable Water SystemTemperature-Pressure Relief Valve Thermal ExpansionValve and Pipe Insulation Gas Piping High Altitude InstallationFilling the Water Heater Sediment TrapsVenting Vent Pipe AssemblyVent Pipe Termination Termination Clearances Sidewall Power VentPlanning the Vent System CondensateBreathing Hazard Carbon Monoxide Gas Blower Assembly Installation Installation of Vent SystemVent Terminal INSTALLATION, Sidewall Sequence of INSTALLATIONS, Figure Power Vent Wiring Schematic FigureVent Termination Figure Installation of Vertical Vent System Installation of Vent SYSTEM, SidewallVertical VAA Installations Recommended Vent Attenuation Assembly InstallationInch vent Vertical VAA Installations Recommended BRUSH* Size for Primer Cement Applications Vent Pipe PreparationStep E Step BStep F Step GPage GAS Control Valve Front View Temperature Regulation For Your Information Periodic Maintenance Start UP Conditions Operational ConditionsBurner Operation and Inspection Burner CleaningHousekeeping Anode ROD InspectionDraining and Flushing Temperature-Pressure Relief Valve TestTo Drain the Water Heater Storage Tank To Flush the Water Heater Storage TankLeakage Checkpoints ServiceRepair Parts List Troubleshooting Guidelines Trouble ShootingLED Status Problem Solution LED Status Problem Solution Troubleshooting Guidelines Page ClaIM procedure ServIce and laBor responsIBIlItYCondItIons and eXceptIons LIMItatIon on IMplIed warrantIesCopyright 2010 State Industries, Inc. All rights reserved