Multiquip manual ST-3050D Submersible PUMP/CTRL. BOX Installation CB200, Control BOX Mounting

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ST-3050D SUBMERSIBLE PUMP/CTRL. BOX — INSTALLATION (CB200)

DANGER:

To place the ST-3050D submersible pump into operation requires the use of a control box.The control box contains the necessary electronics (electronic overload module, float switch connections and 230/460 voltage transformer) to operate the pump. Remember this control box contains hazardous voltages. Disconnect all sources of power before installing or servicing. There exists the possibility of electrocution, electric shock or burn, which can cause severe bodily harm or even death!

CAUTION:

This control box should only be installed or serviced by a licensed electrician or qualified personnel.

CONTROL BOX MOUNTING

Mountthecontrolboxinanuprightverticalposition.Makesure the control box is securely fastened to a flat surface, that is free of dust, dirt, moisture or any elements that may contaminate or erode the electronic components of the control box.

3-Phase Power Installation (Input)

The ST-3050D submersible pump requires 230/460 3-phase powerfornormaloperation.Thepumpisshippedfromthefactory in the 230 VAC configuration.To change the voltage setting from

230VAC to 460 VAC refer to the transformer wiring section on page 16.

If you cannot determine what your pump's power requirements are, look at the vendor supplied identification name tag attached to the pump or please contact Multiquip's Service/Technical Assistance department.

CAUTION:

Applying incorrect power (voltage phasing) to the submersible pump can cause severe damage to the pump. Please make sure that the correct voltage and phase are transferred to the pump at all times.

POWER CORD REQUIREMENTS

When routing the three phase power via a power cord to the control box,ALWAYSuse the correct wire size.Please reference Table 3 below (Cord Length/Wire Size) to determine the correct wiresize.Incorrectwire sizecanadverselyaffecttheperformance of the pump.

TABLE 3. CORD LENGTH AND WIRE SIZES

AMPS

50 FT.

100 FT.

150 FT.

 

 

 

 

6

16 AWG

16 AWG

14 AWG

 

 

 

 

8

16 AWG

14 AWG

12 AWG

 

 

 

 

10

16 AWG

14 AWG

12 AWG

 

 

 

 

12

14 AWG

14 AWG

12 AWG

 

 

 

 

14

14 AWG

12 AWG

10 AWG

 

 

 

 

16

12 AWG

12 AWG

10 AWG

 

 

 

 

FLOAT SWITCH INSTALLATION (CB200)

1.Remove the float switch input connector housing, then route the float switch wires through the cable gland on the control box. Attach the wires to the float switch terminal block as indicated by Table 2. Reference Figures 7 and 8.

TABLE 4. FLOAT SWITCH CONNECTIONSS

FLOAT SWITCH

FLOAT SWITCH TERMINAL

BLOCK NUMBER

 

 

 

START

TERMINALS 1 AND 2

 

 

STOP

TERMINALS 3 AND 4

 

 

2.Tighten the connector housing to ensure a tight fit between the cord and the connector body.This will prevent the cable from pulling out of the terminal block and also prevent moisture from entering the control box..

3.Determine the length of the float switch wires, then secure float switch wires to pump discharge hose.

ST-3050D — PARTS & OPERATION MANUAL — REV. 0 (11/18/02) — PAGE 13

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Contents Multiquip Submersible Pump Model ST-3050D Heres HOW to GET Help ST-3050D Submersible Pump ST-3050D Submersible Pump -TABLE of ContentsUPS Ground Service at no charge for freight Parts Ordering ProceduresForyour Safety and the Safety of Others ST-3050D Submersible PUMP- Safety Message Alert SymbolsST-3050D Submersible Pump General SafetyST-3050D Submersible Pump Rules for Safe Operation Maintenance SafetyEmergencies ST-3050D Submersible Pump Specifications Introduction ST-3050D Submersible Pump General InformationST-3050D Submersible Pump Components Float Switch Theory ST-3050D Submersible Pump Application Float SwitchesFloat Switch Dual Control Boxes Overload Switch Listed Protection CapabilityPhase Power Installation Input ST-3050D Submersible PUMP/CTRL. BOX Installation CB200Power Cord Requirements Float Switch Installation CB200230/460VACVoltage Selection ST-3050D Submersible Pump 230/460VACVOLTAGE SelectionPump Wiring Diagram ST-3050D Submersible Pump Pumpwiring DiagramTransformer 230/460VOLTAGE Settings ST-3050D SUB. PUMP/CTRL. BOX Transformer Wiring CB200Control Box Wiring Diagram ST-3050D SUB. PUMP/CONTRL. BOX Wiring Diagram CB200Phase Power Installation Outputto Pump ST-3050D SUB. PUMP/CTRL. BOX 3Ø PWR. Installation CB200Personnel ST-3050D SUB. PUMP/CTRL BOX 3Ø PWR. Installation CB200 Electronic Overload Unit Settings ST-3050D Submersible PUMP/CTRL. BOX PRE Setup CB200Shut-Down ST-3050D Submersible PUMP/CTRL. BOX PRE Setup CB-200Electronic Overload Setting 230 VAC, 3Ø ST-3050D SUB. PUMP/CTRL. BOX Installation MCP102/104Electronic Overload Setting 460 VAC, 3Ø MCP102/104 Control Box Configurations ST-3050D SUB. PUMP/CTRL. BOX -WIRING Diagram MCP102/104Submersible Pump Upright Position Incorrect OperationST-3050D Submersible Pump Operation Pump Shut-Down/Clean-upImpeller LubricationTable X. Pump Troubleshooting ST-3050D Submersible Pump -TROUBLESHOOTINGItems Found In the Items Number Column Explanation of Code in Remarks ColumnST-3050D Suggested Spare Parts ST-3050D Electric Submersible Pump Assy Part Name QTY Remark ST-3050 D- Electric Submersible Pump Assy Remark Part NameST-3050D Electric Motor Assy WASHER, Lock Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help