Multiquip manual ST-3050D Submersible Pump, General Safety

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ST-3050D SUBMERSIBLE PUMP

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the ST-3050D Submersible Pump:

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacture does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the submersible pump in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

RULES FOR SAFE OPERATION

ALWAYS make sure submersible pump is grounded.

NEVER use gas piping as an electrical ground.

DO NOT place hands or fingers inside pump when pump is running.

ALWAYS make certain that the voltage supplied to the pump is correct. Always read the pump's nameplate to determine what the power requirements are (230 or 460 VAC 3 phase).

DO NOT restrict the flow of the discharge hose as it may cause overheating.

Be careful of discharge whipping under pressure.

Make sure pump installation is accordance with national and local electrical codes.

ALWAYS have a qualified electrician perform the pump wiring installation.

ALWAYS mount the control box in a vertical position protected from the elements.

NEVER handle pump's AC power cord with wet hands.

NEVER let an extension cord or plug connection lay in water.

NEVER stand in water while AC power cord is connected to a power source.

NEVER use a pump with a defective, frayed power cord. Check the power cord on the pump for cuts in the insulation.

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

ALWAYS make certain that proper extension cord has been selected for the job See Table 3.

NEVER attempt to use the power cord as a lifting or lowering device for the submersible pump.

When raising or lowering of the submersible pump is required, always attach an adequate rope or lifting device to the correct lifting point (handle) on the pump.

ALWAYS place the pump in an up-right position on a platform before using. The platform will prevent the pump from burrowing itself on soft sand or mud.

NEVER operate pump on its side.

DO NOT allow the pump to freeze in water.

NEVER leave an open pump chamber unattended.

The electrical voltage required to operate the pump can cause severe injury or even death through physical contact with live circuits. ALWAYS disconnect the electrical power from the pump before performing maintenance on the pump.

PAGE 6 — ST-3050D — PARTS & OPERATION MANUAL — REV. #1 (11/18/02)

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Contents Multiquip Submersible Pump Model ST-3050D Heres HOW to GET Help ST-3050D Submersible Pump -TABLE of Contents ST-3050D Submersible PumpParts Ordering Procedures UPS Ground Service at no charge for freightST-3050D Submersible PUMP- Safety Message Alert Symbols Foryour Safety and the Safety of OthersGeneral Safety ST-3050D Submersible PumpMaintenance Safety ST-3050D Submersible Pump Rules for Safe OperationEmergencies ST-3050D Submersible Pump Specifications ST-3050D Submersible Pump General Information IntroductionST-3050D Submersible Pump Components ST-3050D Submersible Pump Application Float Switches Float Switch TheoryFloat Switch Dual Overload Switch Listed Protection Capability Control BoxesPower Cord Requirements ST-3050D Submersible PUMP/CTRL. BOX Installation CB200Phase Power Installation Input Float Switch Installation CB200ST-3050D Submersible Pump 230/460VACVOLTAGE Selection 230/460VACVoltage SelectionST-3050D Submersible Pump Pumpwiring Diagram Pump Wiring DiagramST-3050D SUB. PUMP/CTRL. BOX Transformer Wiring CB200 Transformer 230/460VOLTAGE SettingsST-3050D SUB. PUMP/CONTRL. BOX Wiring Diagram CB200 Control Box Wiring DiagramST-3050D SUB. PUMP/CTRL. BOX 3Ø PWR. Installation CB200 Phase Power Installation Outputto PumpPersonnel ST-3050D SUB. PUMP/CTRL BOX 3Ø PWR. Installation CB200 ST-3050D Submersible PUMP/CTRL. BOX PRE Setup CB200 Electronic Overload Unit SettingsST-3050D Submersible PUMP/CTRL. BOX PRE Setup CB-200 Shut-DownST-3050D SUB. PUMP/CTRL. BOX Installation MCP102/104 Electronic Overload Setting 230 VAC, 3ØElectronic Overload Setting 460 VAC, 3Ø ST-3050D SUB. PUMP/CTRL. BOX -WIRING Diagram MCP102/104 MCP102/104 Control Box ConfigurationsOperation Submersible Pump Upright Position IncorrectPump Shut-Down/Clean-up ST-3050D Submersible Pump OperationLubrication ImpellerST-3050D Submersible Pump -TROUBLESHOOTING Table X. Pump TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnST-3050D Suggested Spare Parts ST-3050D Electric Submersible Pump Assy Part Name QTY Remark ST-3050 D- Electric Submersible Pump Assy Part Name RemarkST-3050D Electric Motor Assy WASHER, Lock Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help