Multiquip manual ST-3050D SUB. PUMP/CTRL. BOX Installation MCP102/104

Page 22

ST-3050D SUB. PUMP/CTRL. BOX — INSTALLATION (MCP102/104)

DANGER:

Remember this control box contains hazardous voltages. Disconnect all sources of power before installing or servicing. There exists the possibility of electrocution, electric shock or burn, which can cause severe bodily harm or even death!

Remember the MCP102 Control Box is to be used only for 230 VAC 3-phase applications and the MCP 104 Control Box is for 460 VAC 3-phase applications. Neither control box has float switch capability.

It is recommended that the power being supplied to the control box ALWAYS be connected to a circuit breaker or a quick disconnect switch.This safety feature allows for quick removal of power from the control box in the event of an emergency.

4.Connect the other end of the 3-phase input power cord to the voltage source. Remember to provide a means of disconnecting the power from the control box (circuit breaker or quick disconnect switch). Also make sure to provide a good earth ground to the control box.

ELECTRONIC OVERLOAD SETTING (230 VAC, 3Ø)

1. Using a small flat-blade screwdriver, set the

6

 

3

amperage dial pointer on the electronic

.

5.

overload unit to 14.2 amps.

1

14.2

POWER CORD REQUIREMENTS

When routing the three phase power via a power cord to the control box,ALWAYS use the correct wire size.Please reference Table 3 (Cord Length/Wire Size) to determine the correct wire size. Incorrect wire size can adversely affect the performance of the pump.

CONTROL BOX MOUNTING

Mountthecontrolboxinanuprightverticalposition.Makesure the control box is securely fastened to a flat surface, that is free of dust, dirt, moisture or any elements that may contaminate or erode the electronic components of the control box.

3-PHASE POWER CORD (INPUTTO BOX) INSTALLATION

1.The three phase input power cord should have four wires. Each wire is color coded. The colors are RED, WHITE, BLACK and GREEN.

2.Remove the 3-phase AC input connector housing from the control box, then route the three phase input power cable through the cable gland on the control box. Attach the wires to the terminal block on the electronic overload unit inside the control box as indicated by Table5andFigure15.

3.Tighten the connector housing to ensure a tight fit between the power cord and the connector body. This will prevent the cable from pulling out of the terminal block and also prevent moisture from entering the control box.

ELECTRONIC OVERLOAD SETTING (460 VAC, 3Ø)

1. Using a small flat-blade screwdriver,set the

.

 

3

amperage dial pointer on the electronic

6

5.

overload unit to 7.1 amps.

1

7.1

 

3-PHASE POWER INSTALLATION (OUTPUTTO PUMP)

1.The three phase output power cord should have four wires. Each wire is color coded. The colors are RED, WHITE, BLACK and GREEN.

2.Remove the 3-phase AC output power connector housing on the control box, then route the three phase output power cable through the cable gland on the control box. Attach the wires to the AC terminal blocks on the electronic overload unit as indicated by Table 6 and Figure 15.

PAGE 22 — ST-3050D — PARTS & OPERATION MANUAL — REV. #1 (11/18/02)

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Contents Multiquip Submersible Pump Model ST-3050D Heres HOW to GET Help ST-3050D Submersible Pump -TABLE of Contents ST-3050D Submersible PumpParts Ordering Procedures UPS Ground Service at no charge for freightST-3050D Submersible PUMP- Safety Message Alert Symbols Foryour Safety and the Safety of OthersGeneral Safety ST-3050D Submersible PumpST-3050D Submersible Pump Rules for Safe Operation Maintenance SafetyEmergencies ST-3050D Submersible Pump Specifications ST-3050D Submersible Pump General Information IntroductionST-3050D Submersible Pump Components Float Switch Theory ST-3050D Submersible Pump Application Float SwitchesFloat Switch Dual Overload Switch Listed Protection Capability Control BoxesPower Cord Requirements ST-3050D Submersible PUMP/CTRL. BOX Installation CB200Phase Power Installation Input Float Switch Installation CB200ST-3050D Submersible Pump 230/460VACVOLTAGE Selection 230/460VACVoltage SelectionST-3050D Submersible Pump Pumpwiring Diagram Pump Wiring DiagramST-3050D SUB. PUMP/CTRL. BOX Transformer Wiring CB200 Transformer 230/460VOLTAGE SettingsST-3050D SUB. PUMP/CONTRL. BOX Wiring Diagram CB200 Control Box Wiring DiagramPhase Power Installation Outputto Pump ST-3050D SUB. PUMP/CTRL. BOX 3Ø PWR. Installation CB200Personnel ST-3050D SUB. PUMP/CTRL BOX 3Ø PWR. Installation CB200 ST-3050D Submersible PUMP/CTRL. BOX PRE Setup CB200 Electronic Overload Unit SettingsST-3050D Submersible PUMP/CTRL. BOX PRE Setup CB-200 Shut-DownElectronic Overload Setting 230 VAC, 3Ø ST-3050D SUB. PUMP/CTRL. BOX Installation MCP102/104Electronic Overload Setting 460 VAC, 3Ø ST-3050D SUB. PUMP/CTRL. BOX -WIRING Diagram MCP102/104 MCP102/104 Control Box ConfigurationsOperation Submersible Pump Upright Position IncorrectPump Shut-Down/Clean-up ST-3050D Submersible Pump OperationLubrication ImpellerST-3050D Submersible Pump -TROUBLESHOOTING Table X. Pump TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnST-3050D Suggested Spare Parts ST-3050D Electric Submersible Pump Assy Part Name QTY Remark ST-3050 D- Electric Submersible Pump Assy Part Name RemarkST-3050D Electric Motor Assy WASHER, Lock Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help