England's Stove Works PELLET STOVES Trouble-Shooting Guide, Problem, Cause, Solution

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TROUBLE-SHOOTING GUIDE

WARNING: TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR. IF THIS GUIDE DOES NOT CORRECT THE PROBLEM CALL YOUR LOCAL DEALER OR OUR TECHNICAL SUPPORT AT 1-800-245-6489.

 

Problem

 

Cause

 

Solution

1.

Auger not turning

1. Loose set screw

1.

Tighten setscrew on collar

 

 

2.

Bad gear motor

2.

Replace auger motor

 

 

3.

Foreign matter in auger

3.

Remove pellets and object

 

 

4.

Vacuum sensor (Top Auger)

4.

Check exhaust blower

 

 

5.

Carbon buildup in feed auger tube

5.

Remove carbon by scraping

2.

Smoke smell or dust in house

1. Improper exhaust connection

1.

Check all connections for leaks,

 

 

 

 

 

especially the exhaust blower

 

 

 

 

 

connection; Seal with silicone,

 

 

 

 

 

hose clamp or aluminum tape

3.

Room air blower not operating

1. Loose sensor

1.

Tighten connection on sensor

 

 

2.

High “ON” temperature

2.

Adjust temperature lower

4.

Exhaust blower not operating

1. Loose connection

1.

Check connection at c/board

 

(E-1 on Control Board)

2. Bad blower

2.

Replace blower

 

 

3.

Bad vacuum sensor

3.

Replace vacuum sensor

5.

Lazy fire

1.

Control board settings

1.

Review board settings

 

 

2.

Bad exhaust blower

2.

Replace blower

 

 

3.

Excessive pellet moisture

3.

Keep pellets inside

 

 

4.

Excessive ash

4.

Remove baffles; Clean unit

 

 

5.

Low quality pellets

5.

Use premium pellets

6.

Blown fuse (6 AMP)

1. Power surge

1.

Replace fuse; use surge protector

 

 

2.

Exposed wire

2.

Check for exposed or frayed wire

 

 

 

 

 

and loose connections

 

 

3.

Electric motor shorting or bound up

3.

Check motors and blowers for

 

 

 

 

 

obstructions or lock-up

7.

High pellet consumption

1.

Low quality pellets

1.

Use premium fuel

 

 

2.

Board out of adjustment

2.

Check c/board settings

8.

Squeaking noise

1. Build up in tube

1.

Remove auger and clean

 

 

2.

Improper auger alignment

2.

Re-align auger

9.

Pinging or rattling noise

1.

Foreign material

1.

Check blower for material

 

 

2.

Loose set screw

2.

Check impeller blower screw

10. Unit shuts down in

1. Loose heat sensor

1.

Check stove connection

 

20 to 30 minutes

2.

Control board settings

2.

Check settings; always start unit

 

(E-2 on Control Board)

 

 

 

on “5” to “9”setting

 

 

3.

Failure to start (E-2)

3.

Check igniter for buildup

11. Unit keeps shutting down

1.

Blocked flue (E-1)

1.

Check for flue blockage (nests,

 

(“E” codes on control board)

 

 

 

rodents, excess soot, etc.)

 

 

2.

Blower failure (E-3)

2.

Check combustion blower wires,

 

 

 

 

 

then call Technical Support.

 

 

3.

Improper installation* (E-1)

3.

Check for loose flue/pipe

 

 

 

 

 

connections. Also be sure to have

 

 

 

 

 

proper Outside Air hook-up.

*Improper installation may cause a back draft.

*NOTE: Also check for loose or cracked vacuum hose on vacuum switches (see #24 in Illustration 6).

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Contents Save These Instructions INSTALLATION & OPERATION MANUALSAFETY NOTICE Please Note the Following Precautionary StatementsWishing you years of efficient, quality and “comfy” heating A letter from our Technical Support departmentThank you for purchasing this fine product from England’s Stove Works Please call Technical Support at 800 245-6489 with any questions BEFORE RE-STARTING YOUR UNITA NOTE ON COLD AIR RETURNS AND CENTRAL FURNACES IN THE EVENT OF SMOKE-BACKIMPORTANT INFORMATION UNIT PREPARATION Proper Impingement Baffle Plate Placement in Pellet Stove Firebox Pellet Vent Pipe NOTE See the installation drawing later in this manual IllustrationFLUE SYSTEM Be sure to check local codes in your areaExisting Flue System Mobile Home InstallationImportant Notes Concerning Installation Through the CeilingWall Protection Freestanding Pellet InstallationFLOOR AND WALL PROTECTION Floor ProtectionAutomatic Start-Up START- UP PROCEDUREOPERATING INSTRUCTIONS Horizontal Feed Systemuntil the room air blower begins to operate SHUT-DOWN PROCEDUREE-Codes Refueling the Unit Power OutageUnit’s State Before Power Loss State When Power ReturnsSemi-Weekly Ash Removal Daily Ash MaintenanceASH REMOVAL AND DISPOSAL Monthly Ash Removal Annual CleaningAuger Motors MAINTENANCECAUTION UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK Rear Panel RemovalGaskets Vacuum SwitchConvection Blower Combustion BlowerControl Board Call Technical Support at 800Illustration 4 PU-CB04 Control Board Diagram Wiring Disconnect Power Before Servicing UnitCAUTION Moving Parts May Cause Injury Do NOT Operate with Panels Off DANGER Parts May Be Hot. Risk of Electric ShockIllustration Hopper Lid Latch Adjusting your Hopper Lid LatchesAC-106-P SH-106-P, AC-106-PBN Window Trim ACCESSORY ITEMSThermostats AC-103, AC-103BN Lip TrimP.O. Box service@englanderstoves.comOPTIONS Technical Support Department375 lbs Pellet Stove - Exploded View DiagramDimensions of your pellet unit 28 ½”W x 30”H x 28 ½”DCause TROUBLE-SHOOTING GUIDEProblem SolutionThe manufacturer extends the following warranties LIMITED 5 YEAR WARRANTYFROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER ProcedureUNIT INFORMATION WARRANTY REGISTRATION for England’s Stove WorksDEALER INFORMATION