England's Stove Works PELLET STOVES operation manual Maintenance, Rear Panel Removal, Auger Motors

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MAINTENANCE

CAUTION: UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK!

SEE EXPLODED DIAGRAM (ILLUSTRATION 6) FOR PARTS REFERENCE

Parts Orders: (800) 516-3636 www.englanderstoves.com Questions: (800) 245-6489

NOTE: Visit our web site for downloadable maintenance sheets and/or a service video that details and illustrates the following maintenance tasks.

Rear Panel Removal

WARNING: To perform any maintenance inside the rear of the unit, the stove must be out (no fire), cooled down and unplugged. Electrical shock can occur if the unit is not unplugged from power.

To remove the rear panel, simply loosen the eight (8) screws (size 5/16”) and flex the panel. The panel should come off without fully removing the screws.

Instructions for maintenance and part replacement procedures can be found on:

www.englanderstoves.com

Auger Motors

The Auger Motor and gearbox are one complete assembly (Part # PU-047040), and can be removed by disconnecting the power leads and loosening the (5/16” head) set bolt in front of the assembly. This bolt tightens down on the flat side of the gear shaft and locks the gear shaft and auger shaft together – once the bolt is loosened, the entire assembly will slide from the locking collar. There are two motor assemblies on the unit, and both rest on a shelf when not in operation. When replacing a motor, the assembly should always be placed to rest on this shelf prior to starting the unit.

Auger Bearings and Auger Shafts

The auger bearings (Part # PU-UCF204-12) are a sealed unit and do not require lubrication. To replace the Top Auger, all the fuel must be removed from the hopper as well as from the Top Auger assembly. Once this is done, the four bolts that hold in the bearing can be removed, followed by the complete auger assembly. Loosen the two (2) set screws with a 1/8” allen wrench, which will disconnect the bearing from the shaft (the bearing assembly and auger assembly can be replaced by reversing this procedure). When placing the auger assemblies in the unit, always tighten the four bolts in a diagonal pattern to ensure the bearings and shafts are aligned properly.

NOTE: Follow the same procedure to work on the bottom auger, with the exception that the pellets do not have to be removed from the hopper.

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Contents Save These Instructions INSTALLATION & OPERATION MANUALSAFETY NOTICE Please Note the Following Precautionary StatementsA letter from our Technical Support department Thank you for purchasing this fine product from England’s Stove WorksWishing you years of efficient, quality and “comfy” heating Please call Technical Support at 800 245-6489 with any questions BEFORE RE-STARTING YOUR UNITA NOTE ON COLD AIR RETURNS AND CENTRAL FURNACES IN THE EVENT OF SMOKE-BACKIMPORTANT INFORMATION UNIT PREPARATION Proper Impingement Baffle Plate Placement in Pellet Stove Firebox Pellet Vent Pipe NOTE See the installation drawing later in this manual IllustrationFLUE SYSTEM Be sure to check local codes in your areaExisting Flue System Mobile Home InstallationImportant Notes Concerning Installation Through the CeilingWall Protection Freestanding Pellet InstallationFLOOR AND WALL PROTECTION Floor ProtectionAutomatic Start-Up START- UP PROCEDUREOPERATING INSTRUCTIONS Horizontal Feed SystemSHUT-DOWN PROCEDURE E-Codesuntil the room air blower begins to operate Refueling the Unit Power OutageUnit’s State Before Power Loss State When Power ReturnsDaily Ash Maintenance ASH REMOVAL AND DISPOSALSemi-Weekly Ash Removal Monthly Ash Removal Annual CleaningAuger Motors MAINTENANCECAUTION UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK Rear Panel RemovalGaskets Vacuum SwitchConvection Blower Combustion BlowerControl Board Call Technical Support at 800Illustration 4 PU-CB04 Control Board Diagram Wiring Disconnect Power Before Servicing UnitCAUTION Moving Parts May Cause Injury Do NOT Operate with Panels Off DANGER Parts May Be Hot. Risk of Electric ShockIllustration Hopper Lid Latch Adjusting your Hopper Lid LatchesAC-106-P SH-106-P, AC-106-PBN Window Trim ACCESSORY ITEMSThermostats AC-103, AC-103BN Lip TrimP.O. Box service@englanderstoves.comOPTIONS Technical Support Department375 lbs Pellet Stove - Exploded View DiagramDimensions of your pellet unit 28 ½”W x 30”H x 28 ½”DCause TROUBLE-SHOOTING GUIDEProblem SolutionThe manufacturer extends the following warranties LIMITED 5 YEAR WARRANTYFROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER ProcedureWARRANTY REGISTRATION for England’s Stove Works DEALER INFORMATIONUNIT INFORMATION