Bradford-White Corp IGE-199R Series, IGE-199C Series instruction manual Section VI GAS Connections

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SECTION VI: GAS CONNECTIONS

WARNING

Connect this water heater only to the type of gas as shown on the rating plate. Use clean black iron pipe or equivalent material approved by local codes and ordinances. (Dirt and scale from the pipe can enter the gas valve and cause it to malfunction). The inlet gas line must have at least a 3 inch (7.62 cm) drip leg (sediment trap) installed as close to the water heater’s gas valve as possible. A ground joint union must be installed in the gas supply line, as close to the water heater as possible, to permit servicing of the water heater. Compounds used on the threaded joints of the gas piping must be resistant to the action of liquefied petroleum gases/propane gas. DO NOT apply pipe dope to the gas valve inlet and make certain that no pipe dope has become lodged in the inlet screen of the gas valve. Extreme care must be taken to ensure no pipe dope enters the gas valve and to avoid excessive torque when tightening the gas supply line to the gas valve. Excessive torque may result in cracking of the gas valve housing. The suggested maximum torque is 31.5 foot lbs. (4.4 kg-m). The manufacturer of this water heater will not be liable for any damage or injury caused as a result of a cracked gas inlet as a result of excessive torque.

This water heater and its gas connection must be leak tested before placing the water heater in operation. Check for gas leaks with a soap and water solution and a brush or a commercial leak detector fluid.

NEVER USE A MATCH OR OPEN FLAME FOR TESTING!

The water heater is not intended for operation at higher than 10.5 inches water column, for natural gas,

13.5inches water column for L.P. supply gas pressure. Higher gas supply pressures require supplemental reducing service regulation. Exposure to higher gas supply pressure may cause damage to the gas controls, which could result in fire or explosion. If overpressure has occurred such as through improper testing of gas lines or emergency malfunction of the supply system, the gas valve must be checked for safe operation. Make sure that the outside vents on the supply regulators and the safety vent valves are protected against blockage. These are parts of the gas supply system, not the water heater.

WARNING

Conversion of this unit from natural gas to L.P., or L.P. to natural gas CANNOT be done in the field. If the gas supply does not match the type shown on the water heater rating plate, then contact your supplier for the proper water heater for the building gas supply.

CAUTION

The water heater and individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa). The water heater must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than ½ psi (3.5 kPa). The supply line must be capped when not connected to the water heater.

If copper supply lines are used, they must be internally tinned and certified for gas service.

The gas supply lines must meet all requirements of the National Fuel Gas Code ANSI Z223.1 (Latest Edition), or in Canada CAN/CGA B149.1 Natural Gas Installation Code (Latest Edition) or CAN/CGA B149.2 Propane Installation Code (Latest Edition). The gas supply line may need to be larger for the EVERHOT→ water heaters than a storage water heater in the case of a replacement installation. Refer to the gas piping capacity tables at the end of Section VI (Gas Connections) and in the codes referenced above.

A 3” (7.6 cm) drip leg (sediment trap) is required ahead of the gas inlet connection to the water heater. See water heater installation illustration. Install a manual gas shutoff valve before the gas inlet connection to the water heater before connecting to the gas line. A union should be installed before the water heater gas connection for disconnection for servicing. Refer to the piping diagrams (Fig. 2-5) in Section V, “Water Connections”.

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Contents IGE-199R and IGE-199C Model Series Table of Contents Page Do not Operate the Appliance Until the Leakage is Corrected Section II Specifications IGE-199R-10XEVERHOT→ IGE Model Series Dimensions Features Section III General InformationSection IV Installation Instructions Do not Operate the Appliance Until the Leakage is CorrectedUnpacking Water Heater LocationRemove Carton Build Opening Clearances FigReference Description Minimum Distance Inches cm Mount Water Heater on the WallWater Quality Lime Condition Warning SignalSection V Water Connections Instructions for ConnectionsPage Recommended Piping for a Basic Installation Recommended Piping for Power Failure Freeze Protection Drain Solenoid Piping FigRecommended Piping for a Circulation System Page Pressure Relief Valve Never USE a Match or Open Flame for Testing Section VI GAS ConnectionsInitial Operation and Testing Installer only GAS Meter Size -NATURALGAS onlyGAS Pressure Regulation Page Section VII Electrical Connections Wiring Diagram Wiring Diagram Schematic Remote Temperature Controls Residential ModelsEndless hot water system Commercial Models Control Wiring Connections Inside Water Heater Initial Operation and Testing of Controls Installer onlySection Viii Operating Instructions To Fill the Water HeaterSequence of Operation To Turn OFF GAS to the Appliance Manual Gas Valve FigTurning OFF the Water Heater for AN Extended Period of Time Residential Models see FigureControl For Residential Models Fig Commercial Models see Figure Control for Commercial Models FigScalding Approximate TIME/TEMPERATURE Relationships in Scalds Error Messages on Remote Temperature Control DisplayFirst AID for Scalds Section IX Maintenance Burner Flame Appearance FigPage Lime Scale Flushing Diagram Fig Schematic Diagram of Internal Parts Section X Parts List Internal Components Internal Components Electrical Components Parts List Anti-Frost Heater Clip

IGE-199R Series, IGE-199C Series specifications

Bradford-White Corporation is a renowned manufacturer in the water heating industry, providing high-quality solutions for residential and commercial applications. Among its innovative line of products, the IGE-199R and IGE-199C Series stand out for their exceptional performance and efficiency in delivering hot water.

The IGE-199R and IGE-199C Series are powered by advanced technology designed to meet the demands of both modern homes and commercial settings. They feature advanced tankless water heating systems that offer continuous hot water on demand, eliminating the need for bulky storage tanks. This not only saves space but also enhances energy efficiency, as hot water is produced only when needed.

One of the key features of the IGE-199R and IGE-199C is their Energy Star certification, attesting to their high efficiency. These units utilize a powerful, high-efficiency condensing heat exchanger, which maximizes heat transfer while minimizing energy loss. The design facilitates a uniform and solid flow rate, ensuring that multiple outlets can be served simultaneously without compromising performance.

Both series also incorporate cutting-edge technology, such as modulating gas burners that adjust the heat output to match the hot water demand. This means that these units can efficiently operate at varying levels of energy consumption, ultimately resulting in lower utility bills for the consumer. Additionally, the units are equipped with an integrated control system that monitors system performance and provides digital diagnostics, making maintenance and troubleshooting straightforward.

Safety features are also paramount in the design of the IGE-199R and IGE-199C models. The units are outfitted with a range of safety sensors, including temperature and pressure relief valves, ensuring safe operation and preventing potential hazards. Furthermore, the innovative venting options allow for flexible installation, even in tight spaces, without compromising safety or efficiency.

The IGE-199R and IGE-199C Series are engineered to be user-friendly, offering a clear interface for easy operation and monitoring. Their robust construction ensures durability and reliability, making them an excellent choice for long-term investment in hot water solutions.

In summary, Bradford-White's IGE-199R and IGE-199C Series deliver exceptional quality and performance in tankless water heating. With their focus on energy efficiency, advanced technologies, and safety features, these units provide a reliable and effective solution for meeting the hot water needs of any household or commercial space.
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