A.O. Smith BTH 120 - 250 warranty Error Codes, Fault Conditions

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ERROR CODES

The following Error Codes are external to the controller.

01Pressure Switch Fail On, should be Off

11Pressure Switch Fail Off, should be On

02Ignition Fail after 3 attempts

04ECO Open

05Temperature Probe Open

15Temperature Out of Bounds < 30 degrees

25Temperature Out of Bounds > 220 degrees

The following Error Codes are internal to the controller. 113 Flame On Should be Off Fail

22Ignition Relay Fail is On, should be Off

112 Ignition Relay Fail is Off, should be On

101K2 Fail in K1

102Main Loop Fail in K2

103K1 Fail in Main Loop

Gas Valve Power Supply. (*WDPS Watch Dog Power Supply).

106WDPS Fail to be Off

107WDPS Fail to be Off

108WDPS Fail to be On

116Gas Valve Relay Fail is off, should be On

117Gas Valve Relay Fail is On, should be Off

Checks The ROM (Read Only Memory).

200 CRC Check Sum Error

Checks The CPU (Central Processing Unit).

201CPU Instruction Test Error

202CPU Instruction Test Error

203CPU Instruction Test Error

Checks the RAM (Random Acess Memory).

205 RAM Test Fail

SW Check to see what the Last State it was in. ie., Fails if it can from the wrong place

125State Error

126State Error

128State Error

127State Error

129State Error

131State Error

132State Error

These State Numbers are not used.

230Executed State 3 (Not Implimented) h.s.

240Executed State 4 (Not Implimented) h.s

210Executed State 10 (Not Implimented) h.s.

213Executed State 13 (Not Implimented) h.s.

214Executed State 14 (Not Implimented) h.s.

216Executed State 16 (Not Implimented) h.s.

FAULT CONDITIONS

The controller is set up to provide additional status indicators under Fault Conditons. The following figures are possible Fault Conditions.

NO INCOMING LINE VOLTAGE (Figure 19)

Line LED Off

NO INCOMING LINE VOLTAGE, Line LED Off

FIGURE 19

 

 

 

 

 

 

 

 

Possible Cause

 

Remedy

 

 

 

 

 

 

 

 

1.

No Input Power

1.

Apply Power

 

 

2.

Wiring Disconnected

2. Check all wiring

 

 

3.

One or more wiring receptacles 3. Reconnect plugs on control,

 

 

 

disconnected from control

 

confirm all are fully seated

 

 

4.

LED burned out

4.

Ignore or replace control

 

 

 

 

 

 

 

 

 

 

 

 

 

NO LOW VOLTAGE (Figure 20)

24V AC LED Off

NO LOW VOLTAGE, 24V AC LED Off

FIGURE 20

NOTE: The transformer is of Class II variety and has an internal non- replaceable fuse. If blown, a problem may exist with the control which is affecting the transformer. In such cases, the control should be replaced as well.

 

 

 

 

 

 

 

 

Possible Cause

 

Remedy

 

 

 

 

 

 

 

 

1.

Transformer wiring problem

1.

Repair Wiring

 

 

2.

Defective Transformer

2. Replace Transformer

 

 

3.

LED burned out

3.

Ignore or replace control

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE PROBE FAULT (Figure 21)

Water Temp LED Flashing

TEMPERATURE PROBE FAULT, Water Temp LED Flashing

FIGURE 21

This condition accommodates multiple failure modes. To more accurately determine the cause of failure, press the pushbutton on the display board.

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Contents Place These Instructions Adjacent to Heater Notify Owner to Keep for Future ReferenceROUGH-IN -DIMENSIONS Cyclone XHE BTH 120 BTUTable of Contents ForewordWater Temperature Control FeaturesHigh Limit Switch E.C.O Installation Instructions Insulation BlanketsDishwashing Machine Requirement Circulating PumpClearances Hard WaterAIR Requirements Mechanical Exhausting of Room AIRPage Direct Venting Direct Vent Terminal InstallationPVC Elbow with Mesh Screen Installation Sequence Vent Pipe Manufacturers Installation InstructionsMasonry Side Walls Wooden Side WallsVertical Vent Terminal Installation Installation of Vent SystemBlower Prover Switch Controls and SwitchesVent Pipe Preparation GAS Piping System Connections Closed System Water Line Connections Heater WiringBSR Board BTH 250 only Figure Self Diagnostic Controller OperationSequence of Operation GAS Valve LED FlashingError Codes Fault ConditionsDisplay Flashes 05 when button is pressed Operating Instructions Prior to Start UP Adjustment ProcedureRequired Ability Initial START-UP For Your Safety Read Before Operating Maintenance General InformationAnode Inspection and Replacement FlushingDraining Sediment RemovalDrain Valve and Access Panels Vent SystemInstallation Diagrams Install in Accordance with Local Codes Page Page Page Manifold Kits Checklist and Service Information TROUBLE-SHOOTINGReplacement Parts Motor will not RUNMotor RUNS, Burner Lights Momentarily Then Locks OUT Noisy Burner OperationService and Repair Expenses Claim ProcedureTank ALL Other PartsSmith Water Products CO., INC

BTH 120 - 250 specifications

The A.O. Smith BTH 120 - 250 is a high-efficiency water heater designed for commercial and industrial applications, renowned for its advanced technology and durable construction. This model stands out for its ability to provide reliable hot water while minimizing energy consumption, making it an ideal choice for businesses looking to enhance operational efficiency.

One of the main features of the A.O. Smith BTH series is its innovative design that integrates cutting-edge condensing technology. This system maximizes energy use by capturing and reusing heat that would otherwise be lost in traditional water heating methods. As a result, the BTH 120 - 250 delivers exceptional thermal efficiency ratings, often exceeding 90%, thereby reducing overall operating costs.

The BTH series is available in various capacities, ranging from 120,000 to 250,000 BTU per hour, ensuring that it meets the diverse needs of different businesses. This flexibility allows for installation in a variety of settings, from small restaurants to large manufacturing facilities.

Another significant characteristic of the BTH 120 - 250 is its robust construction. Built with high-quality materials, this unit is designed to withstand the rigors of continuous use. Its stainless steel heat exchanger resists corrosion and scale build-up, providing longevity and reduced maintenance requirements.

Safety features are integrated into the BTH series as well. It includes an electronic ignition system that eliminates the need for a standing pilot light, enhancing operational safety and reducing energy waste. Additionally, the built-in diagnostic system allows for quick identification of issues, streamlining maintenance procedures.

The BTH series also emphasizes user-friendly operation. Equipped with advanced control options, operators can monitor and adjust performance settings effortlessly. The digital display provides real-time operational data, which can assist in optimizing performance and ensuring consistent hot water availability.

In summary, the A.O. Smith BTH 120 - 250 is an exceptional choice for commercial water heating, combining high efficiency, advanced technology, and robust durability. Its innovative design, safety features, and user-friendly controls position it as a trusted solution for businesses seeking reliable hot water systems. By investing in this model, operators can ensure optimal performance while enjoying significant energy savings over time.
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