A.O. Smith BFM - 100, BFM - 120 manual Orifice replacement, Conversion to a different gas category

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4

4.2Orifice replacement

1.strain relief

2.spark electrode lead

3.flame probe lead

4.burner control

5.gas control connector(s)

6.gas control

7.gas coupling

8.burner tray

Conversion to a different gas category

Gas control assembly removed

4

5

1

7

6

is

7

6

5

5

8

2

3

IMD-0254 R1

1.Remove the protective cover from the control column:

undo the 4 screws and remove the protective cover by lifting it. The electrical section will now be exposed.

2.Remove the strain relief (1) and disconnect the leads of the spark electrode (2 = red) and the flame probe (3 = black) from the burner control (4).

3.Unscrew the connector(s) (5) of the gas control (6).

4.Remove the gas coupling (7) of the gas control.

5.Remove the ten screws that fasten the burner tray (8).

6.Withdraw the burner tray from the appliance.

Note

When exchanging the pilot flame orifice and/or main orifices: Lay the burner tray on its side and approach it from the underside.

7.If the gas table (3.4.3 "Gas data") indicates that the pilot flame orifice needs to be replaced:

a.Remove the spark electrode (1) from its retaining clip. This way you will gain space to remove the pilot flame orifice.

b.Turn the flame probe (2) and remove it from its bracket to gain space.

c.Remove the bracket of the pilot flame orifice (3)

d.Replace the current pilot flame orifice (4) with a pilot flame orifice of the correct diameter from the conversion set.

e.Check the pilot flame orifice. The orifice diameter is stamped on the orifice itself.

f.Re-fit the bracket, the flame probe and the spark electrode.

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Instruction manual BFM

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Contents Page Page Read this manual carefully TrademarksLiability More informationGis Table of contents Troubleshooting Performing maintenanceWarranty certificate Electrical diagramAbout the appliance IntroductionWhat to do if you smell gas Regulations Symbol Target group Maintenance Forms of notation Target groupsIntroduction Document Overview of thisChapter Target groups Description Gis General working Working principle of the appliancePrinciple Appliance Working principle of the appliance Appliances heating cycle Protection for the appliance Water temperature protection Pressure switchFlame probe Protection DescriptionSafety of the instal- lation Unvented installationVented installation 3 T&P valveGis Installation Air humidity and ambient temperatureAir humidity and ambient temperature PackagingInstallation Maximum floor loadWater composition Working clearancesTechnical specifica- tions Dimensions of the appliance Plan and elevation of the applianceGeneral and electrical specifications Dimens DescriptionBFM100 BFM120 Ion UnitGas data Description UnitNatural gas G20 20 mbar LP gas data G30 30 mbar butaneInstallation diagram Installation diagramWater connections, Vented Cold water sideRecirculation pipe Hot water sideSee C in the installation diagram 3.5 Installation diagram Circulation pipe Water connections, UnventedCirculation pipe Gas connectionInstalling chimney flue components for BFM 30, 50 Air supply and flue IntroductionConcentric wall flue terminal BFM Subject DescriptionConcentric roof flue terminal BFM 30, 50 C33 concentric roof flue terminal specifications BFM 30, 50 Installing chimney flue components for BFM 100Concentric wall flue terminal BFM100 C13 concentric wall flue terminal specifications BFM 100 M2000 MDV SCCConcentric roof flue terminal BFM 100 11 C33 concentric roof flue terminal specifications BFM 100 Electrical connectionConnecting the mains power Mains power Fan Alarm OffChecking the supply pressure and burner pressure Gas control for BFM 30 throughGas control for BFM BFM 30, 50, 80 BFMConversion to a different gas category ConversionOrifice replacement Conversion to a different gas categoryPage Conversion to a different gas category Filling Filling Draining Draining unvented installations DrainingDraining vented installations Gis ON/OFF switch Control panelExplanation of icons Control thermostatBurner control reset button Control panelStatus of the appliance Error conditionsOperating modes Status of the appliance Starting the appliance Starting and runningAppliances heating cycle Starting and running Shutting down the appliance for a brief period OFF mode Shutting downIsolating the appliance from the mains Shutting the appliance down for a long periodShutting down Troubleshooting Control thermostat 7.5 Control thermostatTroubleshooting general errors Symptom Cause Solution Remark Gas smellWater leakage Explosive ignitionTroubleshooting insufficient hot water Symptom Cause Solution Remark Insufficient hot waterTroubleshooting No hot water Symptom Cause Solution Remark CyclePage Performing maintenance Introduction Preparation for maintenanceDescaling and cleaning the tank Performing maintenanceWater-side mainte- nance 12.3.1 Checking the anodesIMD-0235 R2 Clean the burners Clean the orificesGas-side mainte- nance 12.4.1 Checking the flue baffles Finalising mainte- nanceWarranty certificate 13.1 General warranty13.2 Tank warranty Conditions for Instal- lation and useWarranty certificate Electrical diagram BFM Electrical Diagram Electrical diagramOptional Components Electrical diagram Index 0306 Index