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Water | Heater | | Safety | .......................................................................................................................................................................... | | | | | | | 1 -2 |
Safe Installation, | Use and | Service | ...................................................................................................................................................... | | 3 |
Safety | Precautions | | ............................................................................................................................................................................ | | | | | | | 3-4 |
Typical | Installation | | ............................................................................................................................................................................... | | | | | | | 5 |
Installing | you | Gas Water Heater | ...................................................................................................................................................... | | | 6-8 |
| Important | Information | About | Your Water Heater | ...................................................................................................................... | 6 |
| Consumer | Information | ............................................................................................................................................................. | | | | 6 |
| Consumer | Responsibilities | ...................................................................................................................................................... | | 6 |
| Unpacking | the Water | Heater | | 6 |
| Location | Requirements | ............................................................................................................................................................ | | | | 7 |
| Site | Locations | .......................................................................................................................................................................... | | | | | | 7 |
| Clearances | | and Accessibility | ................................................................................................................................................... | | 8 |
| State | of California | .................................................................................................................................................................... | | | | | 8 |
Gas Supply | | | | | | | | | | | | | 9-10 |
| Gas Requirements | .................................................................................................................................................................... | | | | | 9 |
| Gas Piping | | ............................................................................................................................................................................... | | | | | | | 9 |
| Gas Pressure | ........................................................................................................................................................................... | | | | | | 9 |
| Gas Pressure | Testing | ............................................................................................................................................................... | | | | 9 |
| LP Gas Only | ........................................................................................................................................................................... | | | | | | 10 |
Combustion | Air and Ventilation | .................................................................................................................................................... | | | 11-15 |
| Unconfined | | Space | ................................................................................................................................................................... | | | | | 11 |
| Confined | Space | | | | | | 11 |
| All Air from | | Inside the | Building | | 12 |
| All Air from | | Outdoors | .............................................................................................................................................................. | | | | 12 |
| Louvers and Grilles | ........................................................................................................................................................... | | | | | 12-13 |
| Vent Pipe | System | .................................................................................................................................................................. | | | | | 13 |
| Draft | | Hood | Installation | | | | 13-14 |
| Vent | | Pipe | Size | | | | | | 14 |
| Vent Connectors | | | | | | 14 |
| Chimney | Connection | .............................................................................................................................................................. | | | | 14 |
| Vertical | Exhaust Gas Vent | | | 14-15 |
Water System | Piping | ..................................................................................................................................................................... | | | | | | 15-18 |
| Piping | Installation | | | | | | 15-16 |
| Closed | System/Thermal | Expansion | ....................................................................................................................................... | 16 |
| Temperature & Pressure | Relief Valve | 17 |
| T&P Relief | Valve and | Pipe Installation | 17 |
| Combination | Space | Heating/Potable | Water System | 17-18 |
| Solar | Installation | | | | | | 18 |
Important | Information | About | this Water Heater | 19 |
Operating | Your Water | Heater | ....................................................................................................................................................... | | | | 20-25 |
| White-RodgersGas Valve/Thernostat | - Lighting Instructions | 20 |
| RobertShaw | Gas Valve/Thermostat | - Lighting Instructions | 21 |
| Checking | the | Draft | ................................................................................................................................................................. | | | | | 21 |
| Burner | Flames | | | | | | 22 |
| Emergency | | Shutdown | ............................................................................................................................................................ | | | | 22 |
| Water Temperature | Regulation | | 22-23 |
| Operational | | Conditions | ..................................................................................................................................................... | | | | 23-24 |
| Routine | | Preventive | Maintenance | | 24 |
| Temperature and Pressure | Relief Valve | 25 |
Maintenance | | of Your Water | Heater | .............................................................................................................................................. | | 25-29 |
| Replacement | Parts | ................................................................................................................................................................ | | | | | 25 |
| Removing | the Burner from the Manifold/Burner | Assembly | 25-26 |
| Replacing | the | Thermocouple | | 26 |
| Replacing | the | Pilot/Pilot | Tube Assembly | 26 |
| External | Inspection & Cleaning of the Base-Ring | Filter | 27 |
| Cleaning | the | Combustion | Chamber | and Flame-arrestor | 27 |
| Replacing | the | Manifold Burner/Assembly | 27-28 |
| Piezoelectric | | Igniter System | .................................................................................................................................................. | | 28 |
| Testing the | Igniter System | | | 28 |
| Removing | and Replacing | the Gas Control Valve/Thermostat | 28-29 |
| FVIR System | Operational | Checklist | ...................................................................................................................................... | 29 |
Troubleshooting | | Checklist | ........................................................................................................................................................... | | | | | 29-30 |
Pilot Light Troubleshooting | Flowchart | | 31 |
Repair | Parts | Illustration | | | | | | 32 |
| Listed Parts | Kits and Illustrations | | 33 |
Notes | ................................................................................................................................................................................................... | | | | | | | | | | | | | | 34 |
Warranty | | | | | | | | | | | | | | 35-36 |