Hitachi 308996J Shutdown and Care of the Pump, Preventive Maintenance Schedule, Flushing

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Operation/Maintenance

Shutdown and Care of the Pump

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

Always flush the pump before the fluid dries on the displacement rod. See Flushing below.

Preventive Maintenance Schedule

The operating conditions of your particular system determine how often maintenance is required. Estab- lish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.

Flushing

WARNING

FIRE AND EXPLOSION HAZARD

Before flushing, read the section FIRE

AND EXPLOSION HAZARD on page

4.Be sure the entire system and flush- ing pails are properly grounded. Refer to Grounding on page 5.

Flush the pump:

DBefore first use

DWhen changing colors or fluids

DBefore fluid drys or settles out in a dormant pump (check the pot life of catalyzed fluids)

DBefore storing the pump.

Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system. Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency. Always flush the pump before fluid dries on the dis- placement rod.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

1.Relieve the pressure.

2.Remove spray tip from gun.

3.Place suction hose in a container of solvent.

4.Hold metal part of gun firmly to side of grounded metal pail.

5.Start pump. Always use lowest possible fluid pressure when flushing.

6.Trigger gun.

7.Flush system until clear solvent flows from gun.

8.Stop pump with displacement rod at bottom of its stroke.

9.Relieve the pressure.

10.Clean tip guard, spray tip, and fluid filter element separately, then reinstall them.

11.Clean inside and outside of suction hose.

10 308996

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Contents Part No Pump, Series B, 101 Ratio, with Falcon Air Motor Instructions Parts ListImportant Safety Instructions Part No Pump, Series B, 201 Ratio, with Falcon II Air MotorTable of Contents SymbolsSkin Injection Hazard Fire and Explosion Hazard Mounting Accessories InstallationSystem Accessories General Information Prepare the Operator GroundingAir Line Accessories Fluid Line AccessoriesTypical Installation Operation/Maintenance Pressure Relief ProcedureInstall the Spray Tip Starting and Adjusting PumpFlush Pump Before First Use Flushing Preventive Maintenance ScheduleShutdown and Care of the Pump Explosion Hazard onTroubleshooting Chart Problem Cause SolutionReconnecting the Displacement Pump ServiceDisconnecting Displacement Pump Required ToolsModel 241594 Shown Disassembly Torque to 30-40 ft-lb 41-54 N.m Torque to 5-20 ft-lb 120-27 NSm *13 Lubricate Reassembly 9097A Parts Description QtyDisplacement Pump, Series B Part Description QtyThroat Seal Repair Kit 241827, for Falcon Pump Repair KitsRepair Kit 241597, for Falcon Pump Piston Repair Kit 241828, for Falcon PumpPiston Repair Kit 241830, for Falcon Pump Piston SST Conversion Kit 15B327, for Falcon PumpModel 241594 Falcon Pump Technical DataModel 241595 Falcon ll Pump Performance Charts Falcon llDimensions Mounting Hole LayoutGraco Information Graco Standard WarrantyToll Free