Hitachi 308996J important safety instructions Table of Contents, Symbols

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Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operation/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Disconnecting the Displacement Pump . . . . . . . 12

Reconnecting the Displacement Pump . . . . . . . . 12

Displacement Pump Service . . . . . . . . . . . . . . . . 14

Parts Drawings and Parts Lists . . . . . . . . . . . . . . . . . . 19

Pump Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . 20

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . 26

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are not sure, contact your Graco distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure of the lowest rated system component. Refer to the Technical Data on pages 23–24 for the maximum working pressure of this equipment.

DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech- nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

DWear hearing protection when operating this equipment.

DDo not lift pressurized equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

DKeep hands and clothing away from moving parts.

DRoute hoses away from traffic areas, sharp edges, moving parts and hot surfaces. Do not expose Graco hoses to temperatures above 180_ F (82_C) or below 0_F (–18_C).

2 308996

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Contents Part No Pump, Series B, 101 Ratio, with Falcon Air Motor Instructions Parts ListImportant Safety Instructions Part No Pump, Series B, 201 Ratio, with Falcon II Air MotorTable of Contents SymbolsSkin Injection Hazard Fire and Explosion Hazard Mounting Accessories InstallationSystem Accessories General Information Prepare the Operator GroundingAir Line Accessories Fluid Line AccessoriesTypical Installation Operation/Maintenance Pressure Relief ProcedureFlush Pump Before First Use Starting and Adjusting PumpInstall the Spray Tip Flushing Preventive Maintenance ScheduleShutdown and Care of the Pump Explosion Hazard onTroubleshooting Chart Problem Cause SolutionReconnecting the Displacement Pump ServiceDisconnecting Displacement Pump Required ToolsModel 241594 Shown Disassembly Torque to 30-40 ft-lb 41-54 N.m Torque to 5-20 ft-lb 120-27 NSm *13 Lubricate Reassembly 9097A Parts Description QtyDisplacement Pump, Series B Part Description QtyThroat Seal Repair Kit 241827, for Falcon Pump Repair KitsRepair Kit 241597, for Falcon Pump Piston Repair Kit 241828, for Falcon PumpPiston Repair Kit 241830, for Falcon Pump Piston SST Conversion Kit 15B327, for Falcon PumpModel 241595 Falcon ll Pump Technical DataModel 241594 Falcon Pump Performance Charts Falcon llDimensions Mounting Hole LayoutToll Free Graco Standard WarrantyGraco Information