Hitachi 308996J Flush Pump Before First Use, Starting and Adjusting Pump, Install the Spray Tip

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Operation/Maintenance

Flush Pump Before First Use

The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent. See Flushing on page 10.

Starting and Adjusting Pump

Before starting, fill wet cup 1/3 full with TSL or compat- ible solvent.

1.Remove tip guard and spray tip from gun. Refer to gun manual.

2.Close air regulator (F).

3.Close bleed–type air valves (E and K). Connect airline (H) to bleed–type air valve (E).

4.Check that all fittings throughout the system are tightened securely.

5.See Fig. 2. Connect the suction hose (T) to pump’s fluid inlet. Place tube into fluid supply. Do not stretch hose tight; let it hang as shown in Fig. 2, to assist fluid flow into pump.

6.Hold metal part of gun (S) firmly to side of grounded metal pail and hold trigger open.

7.Open pump’s bleed-type master air valve (E).

8.Slowly turn regulator knob clockwise increasing pressure until pump starts.

9.Cycle pump slowly until all air is pushed out and pump and hoses are fully primed.

10.Release gun trigger and engage safety latch. Pump should stall against pressure.

CAUTION

Do not allow the pump to run dry. It will quickly accelerate to a high speed, causing damage. If your pump is running too fast, stop it immediately and check the fluid supply. If the container is empty and air has been pumped into the lines, refill the con- tainer and prime the pump and the lines, or flush and leave it filled with a compatible solvent. Eliminate all air from the fluid system.

11.With pump and lines primed, and with adequate air pressure and volume supplied, pump will start and stop as you open and close gun.

WARNING

COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system, which could cause compo- nent rupture and serious injury, never

exceed the specified Maximum Incoming Air Pres- sure to the pump (see the Front page of this manual).

12.Use air regulator (F) to control pump speed and fluid pressure. Always use lowest air pressure necessary to get desired results. Higher pressures cause premature tip and pump wear.

WARNING

SKIN INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid

under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

Dare instructed to relieve the pressure,

Dstop spraying,

Dcheck or service any of the system equipment,

Dor install or clean the spray tips.

Install the Spray Tip

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

Relieve the pressure by shutting off air valve and then trigger the gun. Install the spray tip and tip guard as explained in your separate gun manual.

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Contents Important Safety Instructions Instructions Parts ListPart No Pump, Series B, 101 Ratio, with Falcon Air Motor Part No Pump, Series B, 201 Ratio, with Falcon II Air MotorSymbols Table of ContentsSkin Injection Hazard Fire and Explosion Hazard System Accessories InstallationMounting Accessories General Information Prepare the Operator GroundingFluid Line Accessories Air Line AccessoriesTypical Installation Pressure Relief Procedure Operation/MaintenanceStarting and Adjusting Pump Install the Spray TipFlush Pump Before First Use Shutdown and Care of the Pump Preventive Maintenance ScheduleFlushing Explosion Hazard onProblem Cause Solution Troubleshooting ChartDisconnecting Displacement Pump ServiceReconnecting the Displacement Pump Required ToolsModel 241594 Shown Disassembly Torque to 30-40 ft-lb 41-54 N.m Torque to 5-20 ft-lb 120-27 NSm *13 Lubricate Reassembly 9097A Description Qty PartsPart Description Qty Displacement Pump, Series BRepair Kit 241597, for Falcon Pump Repair KitsThroat Seal Repair Kit 241827, for Falcon Pump Piston Repair Kit 241828, for Falcon PumpPiston SST Conversion Kit 15B327, for Falcon Pump Piston Repair Kit 241830, for Falcon PumpTechnical Data Model 241594 Falcon PumpModel 241595 Falcon ll Pump Falcon ll Performance ChartsLayout Dimensions Mounting HoleGraco Standard Warranty Graco InformationToll Free