Frymaster RE80 manual Basket Lift Service Procedures

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1.10 Basket Lift Service Procedures

High Production RE Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently.

Amodular basket lift (illustrated on the following page) is a self-contained sub-assembly consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible- drive gear motors, and four microswitches. The gear motors engage the teeth of the rods, moving them up or down depending upon the motors’ direction of rotation. The microswitches at the upper and lower limits of movement stop the motors when the basket is in the full up or full down position. Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator. When the product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction.

When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-micro-switch. When the downward-moving rod opens the lower normally closed microswitch, the power to the motor ceases to flow. When the computer/controller times out, the current to the relay coil is cut, allowing the upper circuit to be activated. The basket lift then raises and re-closes the lower microswitch. When the basket lift rod clears the upper microswitch, the microswitch reopens, power to the circuit is cut, and the motor stops. Pushing the product button restarts the cycle.

Problems with the basket lift can be grouped into three categories:

●Binding/jamming problems

●Motor and gear problems

●Electronic problems

100-120V Configuration

208-250V Configuration

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Contents E4 High Production RE Hpre RE80 Electric Hour Service HotlinePage Electrical Power Specifications E4 Series High Production RE Electric Fryers Table Contents E4 Series High Production RE Electric Fryers Replacing Component Box Components GeneralReplacing a Controller Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Page Replacing Contactor Box Components Replacing a Frypot Right Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Replacing the Filter Transformer or Filter Relay Basket Lift Service Procedures BINDING/JAMMING Problems Diagnostic LED Legend Interface Board Diagnostic ChartProbe Resistance Chart Probe Resistance ChartWiring Diagrams 1.13.1 Basket Lift PBI Basket Lift Standard Component Wiring Component Wiring Single Phase Component Wiring 480V Non-Filter Component Wiring Fast Ready Component Wiring KFC-1 Contactor Box Domestic, 17 kW Contactor Box Domestic, 21 kW Contactor Box Export Accessories E4 Series High Production RE Electric Fryers Parts ListCabinetry Back Panels, Tilt Housings, Top Caps, and Doors KFC with Over the Top Filtration 2-vat Church’s/Popeye’s Back, Cabinet StandardTop Cap Frymaster DeanK3000 Computer BezelOil Return Manifold Base AssemblyCabinets, Bases, Braces, and Associated Parts Final Cabinet Sides Cabinets, Bases, Braces, and Associated PartsPost Brace, Upper Cabinet, FrontBasket Lift Assembly and Associated Parts Basket Lift Assembly, 208-220VAC Basket Lift Assembly, 100-120VACBasket Lift Assembly, 230-240VAC Resistor AssemblyFilter Pan Assemblies Single-vat Filter Assembly Multi-vat Filter AssemblyRoller Kit includes 4 rollers, 4 nuts and 4 lock washers Filter Pump Components Filter PumpDrain System Components 2.4.1 Drain Valve Assemblies Drain Valve Assemblies Drain Safety HarnessDrain Valve units not equipped with filtration Drain Valve K3000Drain Plumbing Drain System PlumbingWith Drain Flush Without Drain FlushOil Return System Components Oil Return Plumbing Assembly Oil Disposal Wand Oil Disposal Wand AssemblyOver-the-Top Oil Return KFC Plumbing AssemblyDrain Flush Plumbing Page Heating Element Assemblies and Associated Parts Temperature ProbeElement Tube Assemblies Tube Assembly RE Element, Full-VatFrypot Assemblies and Associated Parts Frypot AssemblyK3000 Locator Harness ControllersComputers Electronics and Wiring Components 2.9.1 Component Boxes Component Box Assemblies for reference Component BoxesComponent Box Parts TransformersContactor Boxes Contactor Box Parts Contactor Box Assemblies for reference onlyCover, RH Fuse Box Used on Single Station Fryers also Fuse BoxesBox, Single Station Fryer Only see previous page for cover Terminal BlocksCordsets WiringContactor Box Wiring Assemblies Left Element Component Box, Filter Pump and Basket Lift Wiring Harnesses Wiring Connectors and Pin Connectors Fasteners Service Hotline

RE80 specifications

The Frymaster RE80 is an advanced commercial frying solution that combines efficiency, durability, and innovation. Designed for high-demand kitchen environments like restaurants and fast-food chains, the RE80 stands out for its ability to deliver consistent frying results while optimizing energy usage.

One of the main features of the Frymaster RE80 is its efficient oil management system. This system ensures that oil is filtered continuously, prolonging its life and maintaining the quality of fried foods. The filtration process not only reduces oil consumption but also minimizes the presence of food particles, ensuring that every batch of fries, chicken, or seafood comes out crispy and delicious.

The RE80 is equipped with a state-of-the-art digital control panel, allowing operators to adjust frying temperatures and times with precision. This technology contributes to better food quality and consistency by enabling users to program specific frying cycles for different menu items. The panel also includes built-in diagnostics that provide real-time feedback on machine performance, alerting operators to potential issues before they become problems.

The Frymaster RE80’s design prioritizes safety and ease of use. It incorporates safety features such as an automatic shut-off system and a cool-to-the-touch exterior to prevent burns during operation. The unit is ergonomically designed to facilitate easy loading and unloading of baskets, making it more user-friendly for busy kitchen staff.

In terms of capacity, the RE80 is robust, allowing for a high volume of food to be fried simultaneously. This feature is crucial for establishments that experience large customer volumes, ensuring that service remains swift and efficient even during peak hours.

Furthermore, the Frymaster RE80 is built with durability in mind. Constructed from high-quality materials, it can withstand the everyday rigors of a commercial kitchen. The unit’s components are designed for easy maintenance, with quick access to filters and oil drains that simplify routine cleaning tasks.

Environmental considerations also play a role in the Frymaster RE80’s design. The machine operates with energy-efficient technologies that reduce its overall carbon footprint, contributing to a more sustainable kitchen operation.

In conclusion, the Frymaster RE80 represents a blend of technology, safety, and efficiency in commercial frying equipment. With its oil management system, digital controls, capacity for high-volume frying, and durable design, it's an ideal choice for foodservice operators aiming to enhance their frying operations while maintaining food quality and operational efficiency.
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