Frymaster RE80 manual E4 Series High Production RE Electric Fryers Table Contents

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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF

CONTENTS

CAUTIONARY STATEMENTS

i

ELECTRICAL POWER SPECIFICATIONS

ii

CHAPTER 1: Service Procedures

 

1.1

General

..............................................................................................................................

1-1

1.2

Replacing a Controller

1-1

1.3

Replacing Component Box Components

1-1

1.4

Replacing a High-Limit Thermostat

1-3

1.5

Replacing a Temperature Probe

1-3

1.6

Replacing a Heating Element

1-5

1.7

Replacing Contactor Box Components

1-6

1.8

Replacing a Frypot

1-7

1.9

Built-In Filtration System Service Procedures

1-9

 

1.9.1

Filtration System Problem Resolution

1-9

 

1.9.2

Replacing the Filter Motor, Filter Pump and Related Components

1-10

 

1.9.3

Replacing the Filter Transformer or Filter Relay

1-12

1.10

Basket Lift Service Procedures

1-12

1.11

Interface Board Diagnostic Chart

1-15

1.12

Probe Resistance Chart

1-16

1.13

Wiring Diagrams

1-17

 

1.13.1

Basket Lift (480V/120V Control Supply)

1-17

 

1.13.2

PBI Basket Lift

1-18

 

1.13.3

Standard Component Wiring

1-18

 

1.13.4

Component Wiring – Single Phase

1-18

 

1.13.5

Component Wiring – 480V Non-Filter

1-21

 

1.13.6

Component Wiring – Fast Ready

1-22

 

1.13.7

Component Wiring – KFC-1

1-23

 

1.13.8

Contactor Box – Domestic 17 kW

1-24

 

1.13.9

Contactor Box – Domestic 21 kW

1-24

 

1.13.10

Contactor Box – Export

1-25

CHAPTER 2: Parts List

 

2.1

Accessories

2-1

2.2

Cabinetry

2-2

 

2.2.1

Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps

2-2

 

2.2.2

Cabinet Bases, Braces and Associated Parts

2-5

 

2.2.3

Basket Lift Assembly and Associated Parts

2-7

2.3

Filtration System Components

2-9

 

2.3.1

Filter Pan

2-9

 

2.3.1

Filter Pump

2-11

2.4

Drain System Components

2-12

 

2.4.1

Drain Valves and Associated Parts

2-12

 

2.4.2

Drain Tube Sections and Associated Parts

2-14

2.5

Oil Return System Components

2-15

 

2.5.1

Oil Disposal Wand

2-15

 

2.5.2

KFC Over-the-Top Return

2-18

 

2.5.3

Drain Flush

2-19

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Contents Hour Service Hotline E4 High Production RE Hpre RE80 ElectricPage Electrical Power Specifications E4 Series High Production RE Electric Fryers Table Contents E4 Series High Production RE Electric Fryers Replacing a Controller GeneralReplacing Component Box Components Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Page Replacing Contactor Box Components Replacing a Frypot Right Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Replacing the Filter Transformer or Filter Relay Basket Lift Service Procedures BINDING/JAMMING Problems Interface Board Diagnostic Chart Diagnostic LED LegendProbe Resistance Chart Probe Resistance ChartWiring Diagrams 1.13.1 Basket Lift PBI Basket Lift Standard Component Wiring Component Wiring Single Phase Component Wiring 480V Non-Filter Component Wiring Fast Ready Component Wiring KFC-1 Contactor Box Domestic, 17 kW Contactor Box Domestic, 21 kW Contactor Box Export E4 Series High Production RE Electric Fryers Parts List AccessoriesCabinetry Back Panels, Tilt Housings, Top Caps, and Doors Back, Cabinet Standard KFC with Over the Top Filtration 2-vat Church’s/Popeye’sTop Cap Frymaster DeanComputer Bezel K3000Cabinets, Bases, Braces, and Associated Parts Final Base AssemblyOil Return Manifold Cabinets, Bases, Braces, and Associated Parts Cabinet SidesPost Brace, Upper Cabinet, FrontBasket Lift Assembly and Associated Parts Basket Lift Assembly, 100-120VAC Basket Lift Assembly, 208-220VACBasket Lift Assembly, 230-240VAC Resistor AssemblySingle-vat Filter Assembly Multi-vat Filter Assembly Filter Pan AssembliesRoller Kit includes 4 rollers, 4 nuts and 4 lock washers Filter Pump Filter Pump ComponentsDrain System Components 2.4.1 Drain Valve Assemblies Drain Safety Harness Drain Valve AssembliesDrain Valve units not equipped with filtration Drain Valve K3000Drain System Plumbing Drain PlumbingWith Drain Flush Without Drain FlushOil Return System Components Oil Return Plumbing Assembly Oil Disposal Wand Assembly Oil Disposal WandPlumbing Assembly Over-the-Top Oil Return KFCDrain Flush Plumbing Page Temperature Probe Heating Element Assemblies and Associated PartsTube Assembly RE Element, Full-Vat Element Tube AssembliesFrypot Assembly Frypot Assemblies and Associated PartsComputers ControllersK3000 Locator Harness Electronics and Wiring Components 2.9.1 Component Boxes Component Boxes Component Box Assemblies for referenceComponent Box Parts TransformersContactor Boxes Contactor Box Assemblies for reference only Contactor Box PartsFuse Boxes Cover, RH Fuse Box Used on Single Station Fryers alsoTerminal Blocks Box, Single Station Fryer Only see previous page for coverContactor Box Wiring Assemblies Left Element WiringCordsets Component Box, Filter Pump and Basket Lift Wiring Harnesses Wiring Connectors and Pin Connectors Fasteners Service Hotline

RE80 specifications

The Frymaster RE80 is an advanced commercial frying solution that combines efficiency, durability, and innovation. Designed for high-demand kitchen environments like restaurants and fast-food chains, the RE80 stands out for its ability to deliver consistent frying results while optimizing energy usage.

One of the main features of the Frymaster RE80 is its efficient oil management system. This system ensures that oil is filtered continuously, prolonging its life and maintaining the quality of fried foods. The filtration process not only reduces oil consumption but also minimizes the presence of food particles, ensuring that every batch of fries, chicken, or seafood comes out crispy and delicious.

The RE80 is equipped with a state-of-the-art digital control panel, allowing operators to adjust frying temperatures and times with precision. This technology contributes to better food quality and consistency by enabling users to program specific frying cycles for different menu items. The panel also includes built-in diagnostics that provide real-time feedback on machine performance, alerting operators to potential issues before they become problems.

The Frymaster RE80’s design prioritizes safety and ease of use. It incorporates safety features such as an automatic shut-off system and a cool-to-the-touch exterior to prevent burns during operation. The unit is ergonomically designed to facilitate easy loading and unloading of baskets, making it more user-friendly for busy kitchen staff.

In terms of capacity, the RE80 is robust, allowing for a high volume of food to be fried simultaneously. This feature is crucial for establishments that experience large customer volumes, ensuring that service remains swift and efficient even during peak hours.

Furthermore, the Frymaster RE80 is built with durability in mind. Constructed from high-quality materials, it can withstand the everyday rigors of a commercial kitchen. The unit’s components are designed for easy maintenance, with quick access to filters and oil drains that simplify routine cleaning tasks.

Environmental considerations also play a role in the Frymaster RE80’s design. The machine operates with energy-efficient technologies that reduce its overall carbon footprint, contributing to a more sustainable kitchen operation.

In conclusion, the Frymaster RE80 represents a blend of technology, safety, and efficiency in commercial frying equipment. With its oil management system, digital controls, capacity for high-volume frying, and durable design, it's an ideal choice for foodservice operators aiming to enhance their frying operations while maintaining food quality and operational efficiency.
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