Antunes, AJ VCT-1000 owner manual Maintenance, Daily

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VERTICAL CONTACT TOASTER

MAINTENANCE

CAUTION

Turn the unit off, disconnect the power source and allow the unit to cool down 30 minutes before per- forming any service or maintenance on the unit.

CAUTION

To prevent damage to the unit, do not use abrasive cleaners on the Release Sheet or belt wrap.

CAUTION

Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

Daily

CLEANING THE RELEASE SHEET, THE OPTIONAL BELT WRAPS, CONVEYOR BELT CHAINS, AND TOASTER

Tools Required:

Heat resistant gloves

Clean towels

Multipurpose Detergent Solution

Sanitizer Solution

1.Turn the Rocker Switch (power On/Off) to OFF, unplug the power cord, and allow the unit to cool for 30 minutes.

2.Put on heat resistant gloves. Remove the Bun Feeder, Heat Shield, and Bun Chute (Figure 1). Wipe them with a damp sanitized towel and allow them to air dry.

3.Remove the Release Sheet and place it on a clean, flat dry surface. Wipe the silver side with a clean towel dampened with Multipurpose Detergent Solution immediately followed by a second clean towel dampened with sanitizer and allow it to air dry before continuing. Repeat this step on the reverse side of the Release Sheet.

4.Open the front Conveyor Cover and firmly wipe the Belt Wrap (if used) or Conveyor Belt Chain from left to right and top to bottom with a clean towel dampened with Multipurpose Detergent Solution immediately followed by a second clean towel dampened with sanitizer solution.

5.Close the front Conveyor Cover, open the rear Conveyor Cover, and clean the Belt Wrap (if used) or Conveyor Belt Chain as described in Step 4.

6.Close the rear Conveyor Cover, Reinstall the Heat Shield, plug in the power cord, turn the unit on, count 10 seconds, then turn the unit off and unplug the unit. This will allow the uncleaned sections to be exposed.

7.Open the rear Conveyor Cover again, clean the newly exposed section of the Belt Wrap (if used) or the Conveyor Belt Chain in the same manner as before. Close the Conveyor Cover.

8.Open the front Conveyor Cover again and clean the newly exposed section of the Belt Wrap (if used) or Conveyor Belt Chain in the same man- ner as before.

9.Close the front Conveyor Cover and wipe down the outside of the toaster with a clean, damp, sanitized towel.

10.Install the Release Sheet, using the reverse side, by draping it over both sides of the Platen with the crease centered on the Platen.

NOTE: Rotate from side to side daily or weekly to prolong the life of the Release Sheet.

11.Install the Bun Chute so the hooks are installed over the lower rear yellow Support Rod. Install the Heat Shield with the Release Sheet retainer clips securely over the Release Sheet and Platen.

12.Reinstall the Bun Feeder and plug in the unit.

Important! Make sure the Heat Shield is activat- ing the Conveyor Safety Interlock Switch. The Conveyors will not rotate unless the Heat Shield is in place and the Conveyor Safety Interlock Switch is activated.

Note: Check the Release Sheet to make sure it is not caught in the Conveyor. Additional release Sheets can be obtained through your Authorized Service Agency under P/N 7000249 (3 Pack) or 7000250 (10 Pack).

P/N 1010807 Rev. E 06/06

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Contents Vertical Contact Toaster Owner Information Table of ContentsOwner Information Service/Technical AssistanceImportant Safety Information Electrical Ratings Important Safety InformationSpecifications Electrical Cord & Plug ConfigurationsDimensions SpecificationsAssembling the Unit InstallationUnpacking Installing the Optional Belt Wraps and Roller Tensioners InstallationEquipment Setup Operating Instructions Safety FeaturesOperation Daily MaintenanceReplacing the Release Sheet Every 4 6 weeks MaintenanceRemoving Conveyor Belt Chain Conveyor Belt ChainsMeasuring the Optional Roller Tensioners Replacing the Optional Roller TensionersReplacing the Spring Tensioners Problem Possible Cause Corrective Action TroubleshootingTroubleshooting Pictorial Wiring Diagram VCT-1000 Wiring DiagramParts Identification Replacement PartsReplacement Parts Vertical Contact Toaster 1010807 Rev. E 06/06 Description Qty Mechanical Butter Wheel Kit Model Optional Parts VCT-1000Limited Warranty