Middleby Marshall Understanding Conveyor Motor and Safety Switch Features

Page 81

SECTION 3 - SERVICING COMPONENTS

VI. BLOWER MOTOR CENTRIFUGAL SAFETY SWITCH (PS360-SERIES)

Middleby ovens have a safety feature that prevents the burner/heating elements from activating if the blower(s) are not in operation. On PS360-series ovens, this feature is controlled by a centrifugal switch mounted inside each blower motor. If either motor is not operating, the burner/ heating elements cannot activate.

The centrifugal switch is a normally-closed (NC) limit switch mounted inside the rear of each blower motor. See Figure

49.When the motor is not running, the centrifugal switch weight holds the switch open. As the motor reaches full speed, the weight moves away from the switch permitting the contacts to close. When the switch contacts of BOTH blower motors are closed, the heat circuit is completed, allowingthe burner/heating elements to activate.

If a blower motor is not operating, the switch will not close and the circuit remains open, preventing burner/heating el- ement activation.

A.Part Number Reference - Blower Centrifugal Switch

On all PS360-series blower motors, the centrifugal switch can be replaced with switch P/N 27270-0144.

B.Troubleshooting

1.To access the switch, remove the rear motor wiring cover plates. See Figure 49.

2.When the switch is operating properly, both sides of the brown wires coming from the switch should be “hot” when the motor is at full RPM.

3.No adjustment can be made to the switch. If it is not operating properly, it must be replaced.

VII. BURNER BLOWER MOTOR CENTRIFUGAL SAFETY SWITCH (PS200-SERIES GAS, PS310, PS314, PS360, PS360WB, PS570S)

Middleby gas ovens with a 120V burner blower motor have a centrifugal safety switch that prevents burner activation if the burner blower motor is not in operation. This includes:

Most PS360-series ovens (except PS360WB70 and PS360EWB);

PS200-series gas ovens (except units produced with the modulating gas system);

All Model PS570S ovens.

Ovens with a 208/240V burner blower motor use a separate air pressure safety switch to prove motor operation. See Air Pressure Safety Switch on Page 81.

The centrifugal switch is a normally-closed (NC) limit switch mounted inside each blower motor. When the motor is not running, the centrifugal switch weight holds the switch open. As the motor reaches full speed, the weight moves away from the switch permitting the contacts to close. This com- pletes the heat circuit, allowingthe burner to light.

If the burner blower motor is not operating, the switch will not close and the circuit remains open, preventing burner activation.

No adjustment can be made to the switch. If it is not oper- ating properly, the burner blower motor must be replaced.

Figure 49 - PS360-series blower motor centrifugal safety switch

Switch

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Contents Page Middleby Marshall, Inc Technical service ManualTable of Contents Table of Contents GAS Oven Sequence of Operation Section Sequence of OperationSequence of Operation Sequence of Operation Types of Heat Transfer Blowers, belts and pulleysII. Blowers and Blower Speed PS200-series PS360-seriesPS300/350 air finger with shutter plate Air finger operationCurrent standard air finger all oven models III. AIR FingersConfiguration and Alignment 3D air finger label if presentPerforming a Test Bake Front-to-back uneven bake PS300/350 Air Finger Shutter AdjustmentDo not PS300/350-style air finger with adjustable shutter plateConveyor Speed and Bake Time IV. Oven CapacityBelt Time Time of Delivery TODCurrent-style speed controller Original-style speed controllerConveyor Speed Controller and Drive Motor Part Number Reference Speed ControllersCurrent-style pickup assembly see Figures Preparing to Service the Speed ControllerPart Number Reference Pickup Assemblies Current pickup assembly End view Current pickup assembly side viewField Tester for Conveyor Drive Motor Controller/Motor FailureIf the Gear Motor Runs AT Full Speed Basic Troubleshooting FlowchartsIf the Gear Motor will not RUN AT ALL Check the magnetic pickup on the motor Initial TroubleshootingConnections for pickup test Unshielded Pickup Wires on Early PS360-series ovensConveyor Control Pickup Test Conveyor Motor Test Replacing the Magnetic PickupAppendices Servicing Components Servicing Components Servicing Components Servicing Components Servicing Components Servicing Components General SubjectApplication CompatibilityConveyor Speed Controller Kit for PS200R68-series ovens Bulletin No. MM-189 II. Temperature Controller 28071-0012 a Part Number Reference Temperature Controllers28071-0018 a 34983 BCOM DescriptionDigital Temperature Controller Controller Types Before you Begin Electrical Connections Variable Pulse Output System Jumper Setting Temperature Diagnostic Error Messages Digital Temperature Controller Operating Instructions Middleby Corporation Service Hotline Servicing Components Servicing Components III. High Limit Control Module Operation and TroubleshootingPart Number Reference High Limit Control Mod- ules LocationHigh Limit Conversion Kit for PS300, 310, 350, & 360 Ovens Appendix Instructions for Service KitInstallation Not to Scale For Ovens with an Analog Temperature Controller For Ovens with a Digital Temperature ControllerTesting the Installation United Electric Model Ovens with a cooldown feature ReplacementOvens without a cooldown feature Replacement Middleby Corporation Service Hotline IV. Thermocouples TroubleshootingPart Number Reference Thermocouples Thermocouple FunctionsServicing Components Oven Thermocouple Kit PS200 Series before 2/96, serial numbers before ASH-0001 Thermocouple Wiring PS360 Series Analog Temperature Controller Digital PS536 Thermocouple Wiring PS555 PS555 Electric and PS555E Servicing Components High limit thermocouple High limit thermocouple Position for ovens with Thermocouple Wiring PS570S Late Left to Right Conveyor Thermocouple Wiring PS555G and PS570G Current PS200 indirect drive assembly Early-style PS200 indirect drive assemblyBlower motor fuses BlowersBearing lubrication Blower belt tensionRepositioning the blower motor Fan shaft alignment tool Qty Part Number Description Four-point alignment test for correct pulley alignment Also available Blower motor fuses single-phase motors Blower motor fuses three-phase motorsPS360-series ovens Inlet ring Blower wheel puller tool Clockwise blower wheelPS555/570-series ovens PS570/570S blower configurationPizza Hut StandardIntl. Tricon Domino’s QPS500-series blower wheel orientation Blower belt tension Repositioning the blower motor Bearing replacement and alignmentPart Number Reference Blower Centrifugal Switch VI. Blower Motor Centrifugal Safety Switch PS360-SERIESAir pressure safety switch models PS360WB70/EWB with Wayne burner PS360WB70/EWB with Midco burnerServicing Components Servicing Components Servicing Components Servicing Components IX. PS570/570S Flame Gate PS570/570S flame gate adjustmentPart Number Reference Flame Gate Flame Gate OrientationPS310, PS314, PS360 or PS360WB gas train PS200-series gas trainGAS Train and Burner System Part Number ReferencePS360EWB or PS360WB70 gas train with Wayne burner PS360EWB or PS360WB70 gas train with Midco burnerPS570G or PS555 gas train PS570S gas trainPart Number Reference Gas Orifices and Gas Conversion Kits Wayne burner exploded viewComponent Identification Burner typeSolenoid valve vs. Modulating valve Pilot/Ignitor Assembly End of burner without flame target Showing pilot shieldFlame targets Flame Rectification Flame structureVoltage Gas PressureTemperature Air shutter adjustmentPilot Application Burner Blower MotorBurner Transformer Low Flame Bypass OrificeBurner Motor Relay High Flame Solenoid Valve if so equippedModulating Gas Valve if so equipped Burrs in pilot adjustment portal Combination Gas Control ValvePilot pressure Ignition Module Burner and Gas Train Troubleshooting 100Gas Conversion Kits Voltage Checks for Ignition Module Combination Gas Valve 101Combination Gas Valve 102 Component Checks Reset System After LockoutCheck Spark Ignition Circuit Check Spark Ignitor103 Troubleshooting Flowcharts104 105 106 107 108 Appendix Instructions for Service Kit 30185 Pilot Tee, 3/94109 110 111 112 113 114 115 116 Appendix Instructions for Service Kit Ignition Module, 11/90117 118 Appendix Instructions for All Gas Conversion Kits 119120 English121 Preparation and DisassemblyIV. Pilot Orifice Conversion 122VII. GAS Leak Test VIII. Inlet Pressure Check 123124 Manifold Pressure AdjustmentFor Ovens with Wayne Burner, Propane to Natural Gas, 8/00 125126 NUTS.3 127128 129 IX. Pilot Pressure Adjustment130 Pilot Orifice Replacement 131Preparation LOW Flame Orifice Replacement PS360WB70 only Main Orifice Replacement132 GAS Leak TestMain Manifold Pressure Adjustment Pilot Pressure Adjustment133 Inlet Pressure CheckConversion Labeling 134Propane 36856135 Propane to Natural Gas Installation Instructions136 137 138 Natural14 W.C./34.9mbar 139 140 PS200 electric early with mercury Contactors and fusesXI. Electric Oven Heating System Part No. DescriptionRemoving elements 141Individual element electrical data Electrical leads disconnected 142PS310/360-series ovens 143 Element bank removed spacer bracket visiblePS555 ovens 144145 PS555 electric oven heating element removal146 Mercury Contactor Replacement147 148 149 Component Wiring150 II. PS200-SERIES Ovens 151152 153 154 155 156 157 158 159 160 III. PS360-SERIES Ovens Electrical Wiring Diagrams161 162 163 164 165 166 III. PS555/570-SERIES Ovens Electrical Wiring Diagrams167 168 169 170 171 Check and clean blow out main blower motors Check and clean blow out machinery/control compartmentCheck and clean blow out and brush axial fans Check and clean igniter assembly173 Multiply To Obtain 174175 Pressure conversion chart176 177 178 179 180
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PS224 PS310, PS220, PS555, PS200, PS360 specifications

The Middleby Marshall PS555 is a standout commercial pizza oven renowned for its performance, efficiency, and advanced technologies. Designed with the modern pizzeria in mind, the PS555 delivers exceptional cooking results while maximizing energy efficiency and throughput.

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