Middleby Marshall PS555, PS570, PS360, PS200, PS220, PS224 PS310 122, IV. Pilot Orifice Conversion

Page 123

SECTION 3 - SERVICING COMPONENTS

Appendix - Instructions for All Gas Conversion Kits

for Ovens with Wayne Burner, Natural Gas to Propane, 8/00

ENGLISH

IV. PILOT ORIFICE CONVERSION

1.Unscrew the two 1/2" nuts that secure the gas train to the venturi mounting plate. See Figure 4.

2.Unscrew the pilot tube compression nut, and slide it out of the way. Then, pull the tube from the fitting to expose the pilot orifice. See Figure 4.

3.Separate the venturi, mounting plate, and gas train assembly. Leave the main orifice holder attached to the gas train piping assembly.

4.Remove and discard the existing pilot orifice.

5.Slip the kit-supplied pilot orifice into the pilot tube.

6.With the orifice in place, push the tube back into the compression fitting until it bottoms.

7.While holding the tube in place, slide the compression nut into place. Tighten the nut to a snug fit with your fingers.

8.Gently tighten the nut one complete turn with a wrench.

DO NOT OVERTIGHTEN THE COMPRESSION NUT.

9.Toallowthemainorificetobereplaced,donotreassemble the gas train to the venturi and mounting plate at this time.

V. MAIN ORIFICE CONVERSION

1.Unscrew the existing main orifice from its holder using an 11/16” wrench. See Figure 4.

2.Install the kit-supplied main orifice into the holder.

Figure 4

Venturi

Spark cable

Pilot orifice

Compression

nut

Orifice

holder

Main

orifice

1/2” hex nuts

VI. REASSEMBLY

1.Check that the pilot assembly is correctly aligned with the venturi, as shown in Figure 5. If necessary, reposition the pilot assembly.

2.Reassemble the venturi and mounting plate to the gas train assembly. Replace the two 1/2” hex nuts to hold the assembly together.

3.Replace the assembled gas train into the oven. Tighten the gas pipe union (on the inlet side of the combination gas valve) to hold the gas train in place.

 

Figure 5

View from side of venturi

View from rear of venturi

Rear edge

of pilot

hood is on centerline of venturi

Pilot hood

3/8” (9.5mm)

11/16” (17.5mm)

4

122

Page 122 Page 124
Image 123
Page 122 Page 124
Contents Page Middleby Marshall, Inc Technical service ManualTable of Contents Table of Contents GAS Oven Sequence of Operation Section Sequence of OperationSequence of Operation Sequence of Operation PS200-series PS360-series Blowers, belts and pulleysTypes of Heat Transfer II. Blowers and Blower SpeedIII. AIR Fingers Air finger operationPS300/350 air finger with shutter plate Current standard air finger all oven modelsConfiguration and Alignment 3D air finger label if presentPerforming a Test Bake Front-to-back uneven bake PS300/350 Air Finger Shutter AdjustmentDo not PS300/350-style air finger with adjustable shutter plateTime of Delivery TOD IV. Oven CapacityConveyor Speed and Bake Time Belt TimePart Number Reference Speed Controllers Original-style speed controllerCurrent-style speed controller Conveyor Speed Controller and Drive MotorCurrent-style pickup assembly see Figures Preparing to Service the Speed ControllerPart Number Reference Pickup Assemblies Controller/Motor Failure Current pickup assembly side viewCurrent pickup assembly End view Field Tester for Conveyor Drive MotorIf the Gear Motor Runs AT Full Speed Basic Troubleshooting FlowchartsIf the Gear Motor will not RUN AT ALL Check the magnetic pickup on the motor Initial TroubleshootingReplacing the Magnetic Pickup Unshielded Pickup Wires on Early PS360-series ovensConnections for pickup test Conveyor Control Pickup Test Conveyor Motor TestAppendices Servicing Components Servicing Components Servicing Components Servicing Components Servicing Components Servicing Components Compatibility SubjectGeneral ApplicationConveyor Speed Controller Kit for PS200R68-series ovens Bulletin No. MM-189 II. Temperature Controller 34983 B Part Number Reference Temperature Controllers28071-0012 a 28071-0018 aCOM DescriptionDigital Temperature Controller Controller Types Before you Begin Electrical Connections Variable Pulse Output System Jumper Setting Temperature Diagnostic Error Messages Digital Temperature Controller Operating Instructions Middleby Corporation Service Hotline Servicing Components Servicing Components Location Operation and TroubleshootingIII. High Limit Control Module Part Number Reference High Limit Control Mod- ulesHigh Limit Conversion Kit for PS300, 310, 350, & 360 Ovens Appendix Instructions for Service KitInstallation Not to Scale For Ovens with an Analog Temperature Controller For Ovens with a Digital Temperature ControllerTesting the Installation United Electric Model Ovens with a cooldown feature ReplacementOvens without a cooldown feature Replacement Middleby Corporation Service Hotline Thermocouple Functions TroubleshootingIV. Thermocouples Part Number Reference ThermocouplesServicing Components Oven Thermocouple Kit PS200 Series before 2/96, serial numbers before ASH-0001 Thermocouple Wiring PS360 Series Analog Temperature Controller Digital PS536 Thermocouple Wiring PS555 PS555 Electric and PS555E Servicing Components High limit thermocouple High limit thermocouple Position for ovens with Thermocouple Wiring PS570S Late Left to Right Conveyor Thermocouple Wiring PS555G and PS570G Blowers Early-style PS200 indirect drive assemblyCurrent PS200 indirect drive assembly Blower motor fusesBearing lubrication Blower belt tensionRepositioning the blower motor Fan shaft alignment tool Qty Part Number Description Four-point alignment test for correct pulley alignment Also available Blower motor fuses single-phase motors Blower motor fuses three-phase motorsPS360-series ovens Inlet ring Blower wheel puller tool Clockwise blower wheelPS555/570-series ovens PS570/570S blower configurationDomino’s Q StandardPizza Hut Intl. TriconPS500-series blower wheel orientation Blower belt tension Repositioning the blower motor Bearing replacement and alignmentPart Number Reference Blower Centrifugal Switch VI. Blower Motor Centrifugal Safety Switch PS360-SERIESAir pressure safety switch models PS360WB70/EWB with Wayne burner PS360WB70/EWB with Midco burnerServicing Components Servicing Components Servicing Components Servicing Components Flame Gate Orientation PS570/570S flame gate adjustmentIX. PS570/570S Flame Gate Part Number Reference Flame GatePart Number Reference PS200-series gas trainPS310, PS314, PS360 or PS360WB gas train GAS Train and Burner SystemPS360EWB or PS360WB70 gas train with Wayne burner PS360EWB or PS360WB70 gas train with Midco burnerPS570G or PS555 gas train PS570S gas trainPart Number Reference Gas Orifices and Gas Conversion Kits Wayne burner exploded viewComponent Identification Burner typeSolenoid valve vs. Modulating valve Pilot/Ignitor Assembly End of burner without flame target Showing pilot shieldFlame targets Gas Pressure Flame structureFlame Rectification VoltageBurner Blower Motor Air shutter adjustmentTemperature Pilot ApplicationHigh Flame Solenoid Valve if so equipped Low Flame Bypass OrificeBurner Transformer Burner Motor RelayModulating Gas Valve if so equipped Burrs in pilot adjustment portal Combination Gas Control ValvePilot pressure Ignition Module Burner and Gas Train Troubleshooting 100Gas Conversion Kits Voltage Checks for Ignition Module Combination Gas Valve 101Combination Gas Valve Check Spark Ignitor Component Checks Reset System After Lockout102 Check Spark Ignition Circuit103 Troubleshooting Flowcharts104 105 106 107 108 Appendix Instructions for Service Kit 30185 Pilot Tee, 3/94109 110 111 112 113 114 115 116 Appendix Instructions for Service Kit Ignition Module, 11/90117 118 Appendix Instructions for All Gas Conversion Kits 119120 English121 Preparation and DisassemblyIV. Pilot Orifice Conversion 122VII. GAS Leak Test VIII. Inlet Pressure Check 123124 Manifold Pressure AdjustmentFor Ovens with Wayne Burner, Propane to Natural Gas, 8/00 125126 NUTS.3 127128 129 IX. Pilot Pressure Adjustment130 Pilot Orifice Replacement 131Preparation GAS Leak Test Main Orifice ReplacementLOW Flame Orifice Replacement PS360WB70 only 132Inlet Pressure Check Pilot Pressure AdjustmentMain Manifold Pressure Adjustment 13336856 134Conversion Labeling Propane135 Propane to Natural Gas Installation Instructions136 137 138 Natural14 W.C./34.9mbar 139 Part No. Description PS200 electric early with mercury Contactors and fuses140 XI. Electric Oven Heating SystemRemoving elements 141Individual element electrical data Electrical leads disconnected 142PS310/360-series ovens 143 Element bank removed spacer bracket visiblePS555 ovens 144145 PS555 electric oven heating element removal146 Mercury Contactor Replacement147 148 149 Component Wiring150 II. PS200-SERIES Ovens 151152 153 154 155 156 157 158 159 160 III. PS360-SERIES Ovens Electrical Wiring Diagrams161 162 163 164 165 166 III. PS555/570-SERIES Ovens Electrical Wiring Diagrams167 168 169 170 171 Check and clean igniter assembly Check and clean blow out machinery/control compartmentCheck and clean blow out main blower motors Check and clean blow out and brush axial fans173 Multiply To Obtain 174175 Pressure conversion chart176 177 178 179 180
Related manuals
Manual 20 pages 34.29 Kb Manual 44 pages 57.16 Kb Manual 144 pages 6.93 Kb Manual 32 pages 51.57 Kb Manual 72 pages 32.66 Kb Manual 4 pages 19.11 Kb

PS224 PS310, PS220, PS555, PS200, PS360 specifications

The Middleby Marshall PS555 is a standout commercial pizza oven renowned for its performance, efficiency, and advanced technologies. Designed with the modern pizzeria in mind, the PS555 delivers exceptional cooking results while maximizing energy efficiency and throughput.

One of the key features of the PS555 is its innovative cooking technology, which incorporates both convection and radiant heat. This unique combination ensures that pizzas are cooked evenly and quickly, achieving a perfectly crispy crust and evenly melted cheese every time. The oven’s high-speed air impingement system accelerates cooking times, allowing pizzerias to serve more customers in less time without compromising quality.

The PS555 is designed with a spacious cooking chamber that can accommodate multiple pizzas simultaneously. With its ability to fit pizzas up to 18 inches in diameter, the oven is ideal for establishments with high demand. Additionally, the adjustable conveyor speed allows operators to customize the cooking time based on their specific menu items, enhancing versatility and productivity.

Energy efficiency is a hallmark of the Middleby Marshall PS555. The oven utilizes advanced insulation materials to minimize heat loss, ensuring that it operates at optimal temperatures while consuming less energy. This efficiency not only reduces operating costs but also contributes to a more sustainable kitchen environment.

User-friendly controls make it simple for operators to manage the cooking process. The PS555 features digital controls with programmable settings, enabling quick adjustments to temperature and cooking time. This ensures consistent quality across different shifts and helps maintain product standards while simplifying staff training.

Durability is another defining characteristic of the PS555. Built with high-quality materials, the oven is designed for heavy use in busy commercial kitchens. Its stainless steel construction ensures resistance to wear and tear, making it a worthwhile investment for any pizzeria.

In summary, the Middleby Marshall PS555 pizza oven is a high-performance piece of equipment that combines advanced cooking technologies, efficiency, and durability. Its ability to deliver consistently excellent results while streamlining operations makes it an essential asset for any pizza business aiming to enhance its productivity and customer satisfaction.
Top Page Image Contents