Middleby Marshall PS224 PS310 PS360WB70/EWB with Midco burner, PS360WB70/EWB with Wayne burner

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SECTION 3 - SERVICING COMPONENTS

1.Original-style round air switch with screw adjustment (P/N 28023-0005)

This was the standard switch used through 9/96 and is no longer available. If it must be replaced, use Kit P/N 35624 (for use in the USA) or 35625 (for export use). See #2 below for a description of these kits.

2.Dungs square-case air switch with dial adjustment

This was the standard switch used from 9/96 through 1/02. It cannot be upgraded to the current Yamatake- Honeywell octagonal switch, and so should still be used as a service replacement. EXCEPTION: PS570G and all PS555 ovens have used the Yamatake-Honeywell switch throughout their production run (see #4 below).

Two different models were used; one for domestic ov- ens, and another for export ovens. The switches are identical except for the markings on the dial. The do- mestic unit measures pressure in water column inches (in. W.C.), while the export unit measures pressure in millibars (mbar).

Domestic switch: Kit P/N 35624

Export switch: Kit P/N 35625.

3.Dungs square-case “alternate” air switch with threaded screw-type adjustment (P/N 36194)

This switch was used on a limited number of domestic production ovens in early 1997 to cover an availability problem with the standard switch (see #2 above). Mark- ings were in water column inches (in. W.C.). An export version of this switch was never used.

This switch was never available as a service part. If it must be replaced, use Kit P/N 35624 (see #2 above).

4.Yamatake-Honeywell air switch, non-adjustable

This switch is the current standard for all new-produc- tion Middleby ovens. You may NOT use this switch as an upgrade on an oven equipped with an older switch.

Two different models are used; one for dometic and standard export ovens, and another for CE-approved ovens.

Figure 51

PS360WB70/EWB with Midco burner

Connects to

negative pressure side of air switch

Domestic switch: P/N 39530

CE-version switch: P/N 37498

If this switch must be replaced, use an identical switch. Note that this is the ONLY time that you may use P/Ns 39530 and 37498 as service replacement parts.

B. Troubleshooting

1.Postive pressure vs. negative pressure

All air switches except the original round version can sense either positive air pressure or negative air pres- sure. The connection that is actually made to the switch depends on the application.

If the switch is used to detect blower operation, the tip of the pitot tube is located outside of the blower wheel. This means that the pressure applied to the end of the tube is positive. Because of this, the tube should be connected to the positive side of the switch.

If the switch is used to detect burner blower opera- tion, check the type of burner used on the oven.

-The Midco burner, used ONLY on some PS360EWB and PS360WB70 ovens, has its pitot tube mounted inside the blower wheel. For correct operation, you should attach the tube to the NEGATIVE side of the switch.

Refer to Figure 51 for an illustration of the Midco burner.

-For ovens with the standard Wayne burner, the pitot tube is mounted outside the blower wheel. For correct operation, you should attach the tube to the POSITIVE side of the switch.

Note that some PS360EWB and PS360WB70 ovens use the Wayne burner. You should al- ways check the type of burner installed into the oven before connecting the air tube. Refer to Figure 52 for an illustration of a typical PS360WB70/EWB gas train with the Wayne burner.

Figure 52

PS360WB70/EWB with Wayne burner

Connects to positive pressure side of air switch

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Contents Page Middleby Marshall, Inc Technical service ManualTable of Contents Table of Contents GAS Oven Sequence of Operation Section Sequence of OperationSequence of Operation Sequence of Operation PS200-series PS360-series Blowers, belts and pulleysTypes of Heat Transfer II. Blowers and Blower SpeedIII. AIR Fingers Air finger operationPS300/350 air finger with shutter plate Current standard air finger all oven modelsPerforming a Test Bake Configuration and Alignment3D air finger label if present Front-to-back uneven bake PS300/350 Air Finger Shutter AdjustmentDo not PS300/350-style air finger with adjustable shutter plateTime of Delivery TOD IV. Oven CapacityConveyor Speed and Bake Time Belt TimePart Number Reference Speed Controllers Original-style speed controllerCurrent-style speed controller Conveyor Speed Controller and Drive MotorPart Number Reference Pickup Assemblies Current-style pickup assembly see FiguresPreparing to Service the Speed Controller Controller/Motor Failure Current pickup assembly side viewCurrent pickup assembly End view Field Tester for Conveyor Drive MotorIf the Gear Motor Runs AT Full Speed Basic Troubleshooting FlowchartsIf the Gear Motor will not RUN AT ALL Check the magnetic pickup on the motor Initial TroubleshootingReplacing the Magnetic Pickup Unshielded Pickup Wires on Early PS360-series ovensConnections for pickup test Conveyor Control Pickup Test Conveyor Motor TestAppendices Servicing Components Servicing Components Servicing Components Servicing Components Servicing Components Servicing Components Compatibility SubjectGeneral ApplicationConveyor Speed Controller Kit for PS200R68-series ovens Bulletin No. MM-189 II. Temperature Controller 34983 B Part Number Reference Temperature Controllers28071-0012 a 28071-0018 aCOM DescriptionDigital Temperature Controller Controller Types Before you Begin Electrical Connections Variable Pulse Output System Jumper Setting Temperature Diagnostic Error Messages Digital Temperature Controller Operating Instructions Middleby Corporation Service Hotline Servicing Components Servicing Components Location Operation and TroubleshootingIII. High Limit Control Module Part Number Reference High Limit Control Mod- ulesHigh Limit Conversion Kit for PS300, 310, 350, & 360 Ovens Appendix Instructions for Service KitInstallation Not to Scale For Ovens with an Analog Temperature Controller For Ovens with a Digital Temperature ControllerTesting the Installation United Electric Model Ovens with a cooldown feature ReplacementOvens without a cooldown feature Replacement Middleby Corporation Service Hotline Thermocouple Functions TroubleshootingIV. Thermocouples Part Number Reference ThermocouplesServicing Components Oven Thermocouple Kit PS200 Series before 2/96, serial numbers before ASH-0001 Thermocouple Wiring PS360 Series Analog Temperature Controller Digital PS536 Thermocouple Wiring PS555 PS555 Electric and PS555E Servicing Components High limit thermocouple High limit thermocouple Position for ovens with Thermocouple Wiring PS570S Late Left to Right Conveyor Thermocouple Wiring PS555G and PS570G Blowers Early-style PS200 indirect drive assemblyCurrent PS200 indirect drive assembly Blower motor fusesRepositioning the blower motor Bearing lubricationBlower belt tension Fan shaft alignment tool Qty Part Number Description Four-point alignment test for correct pulley alignment Also available PS360-series ovens Blower motor fuses single-phase motorsBlower motor fuses three-phase motors Inlet ring Blower wheel puller tool Clockwise blower wheelPS555/570-series ovens PS570/570S blower configurationDomino’s Q StandardPizza Hut Intl. TriconPS500-series blower wheel orientation Blower belt tension Repositioning the blower motor Bearing replacement and alignmentPart Number Reference Blower Centrifugal Switch VI. Blower Motor Centrifugal Safety Switch PS360-SERIESAir pressure safety switch models PS360WB70/EWB with Wayne burner PS360WB70/EWB with Midco burnerServicing Components Servicing Components Servicing Components Servicing Components Flame Gate Orientation PS570/570S flame gate adjustmentIX. PS570/570S Flame Gate Part Number Reference Flame GatePart Number Reference PS200-series gas trainPS310, PS314, PS360 or PS360WB gas train GAS Train and Burner SystemPS360EWB or PS360WB70 gas train with Wayne burner PS360EWB or PS360WB70 gas train with Midco burnerPS570G or PS555 gas train PS570S gas trainPart Number Reference Gas Orifices and Gas Conversion Kits Wayne burner exploded viewSolenoid valve vs. Modulating valve Component IdentificationBurner type Flame targets Pilot/Ignitor AssemblyEnd of burner without flame target Showing pilot shield Gas Pressure Flame structureFlame Rectification VoltageBurner Blower Motor Air shutter adjustmentTemperature Pilot ApplicationHigh Flame Solenoid Valve if so equipped Low Flame Bypass OrificeBurner Transformer Burner Motor RelayModulating Gas Valve if so equipped Pilot pressure Burrs in pilot adjustment portalCombination Gas Control Valve Ignition Module Gas Conversion Kits Burner and Gas Train Troubleshooting100 Combination Gas Valve Voltage Checks for Ignition Module Combination Gas Valve101 Check Spark Ignitor Component Checks Reset System After Lockout102 Check Spark Ignition Circuit103 Troubleshooting Flowcharts104 105 106 107 108 Appendix Instructions for Service Kit 30185 Pilot Tee, 3/94109 110 111 112 113 114 115 116 Appendix Instructions for Service Kit Ignition Module, 11/90117 118 Appendix Instructions for All Gas Conversion Kits 119120 English121 Preparation and DisassemblyIV. Pilot Orifice Conversion 122VII. GAS Leak Test VIII. Inlet Pressure Check 123124 Manifold Pressure AdjustmentFor Ovens with Wayne Burner, Propane to Natural Gas, 8/00 125126 NUTS.3 127128 129 IX. Pilot Pressure Adjustment130 Preparation Pilot Orifice Replacement131 GAS Leak Test Main Orifice ReplacementLOW Flame Orifice Replacement PS360WB70 only 132Inlet Pressure Check Pilot Pressure AdjustmentMain Manifold Pressure Adjustment 13336856 134Conversion Labeling Propane135 Propane to Natural Gas Installation Instructions136 137 14 W.C./34.9mbar 138Natural 139 Part No. Description PS200 electric early with mercury Contactors and fuses140 XI. Electric Oven Heating SystemIndividual element electrical data Removing elements141 PS310/360-series ovens Electrical leads disconnected142 143 Element bank removed spacer bracket visiblePS555 ovens 144145 PS555 electric oven heating element removal146 Mercury Contactor Replacement147 148 149 Component Wiring150 II. PS200-SERIES Ovens 151152 153 154 155 156 157 158 159 160 III. PS360-SERIES Ovens Electrical Wiring Diagrams161 162 163 164 165 166 III. PS555/570-SERIES Ovens Electrical Wiring Diagrams167 168 169 170 171 Check and clean igniter assembly Check and clean blow out machinery/control compartmentCheck and clean blow out main blower motors Check and clean blow out and brush axial fans173 Multiply To Obtain 174175 Pressure conversion chart176 177 178 179 180
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PS224 PS310, PS220, PS555, PS200, PS360 specifications

The Middleby Marshall PS555 is a standout commercial pizza oven renowned for its performance, efficiency, and advanced technologies. Designed with the modern pizzeria in mind, the PS555 delivers exceptional cooking results while maximizing energy efficiency and throughput.

One of the key features of the PS555 is its innovative cooking technology, which incorporates both convection and radiant heat. This unique combination ensures that pizzas are cooked evenly and quickly, achieving a perfectly crispy crust and evenly melted cheese every time. The oven’s high-speed air impingement system accelerates cooking times, allowing pizzerias to serve more customers in less time without compromising quality.

The PS555 is designed with a spacious cooking chamber that can accommodate multiple pizzas simultaneously. With its ability to fit pizzas up to 18 inches in diameter, the oven is ideal for establishments with high demand. Additionally, the adjustable conveyor speed allows operators to customize the cooking time based on their specific menu items, enhancing versatility and productivity.

Energy efficiency is a hallmark of the Middleby Marshall PS555. The oven utilizes advanced insulation materials to minimize heat loss, ensuring that it operates at optimal temperatures while consuming less energy. This efficiency not only reduces operating costs but also contributes to a more sustainable kitchen environment.

User-friendly controls make it simple for operators to manage the cooking process. The PS555 features digital controls with programmable settings, enabling quick adjustments to temperature and cooking time. This ensures consistent quality across different shifts and helps maintain product standards while simplifying staff training.

Durability is another defining characteristic of the PS555. Built with high-quality materials, the oven is designed for heavy use in busy commercial kitchens. Its stainless steel construction ensures resistance to wear and tear, making it a worthwhile investment for any pizzeria.

In summary, the Middleby Marshall PS555 pizza oven is a high-performance piece of equipment that combines advanced cooking technologies, efficiency, and durability. Its ability to deliver consistently excellent results while streamlining operations makes it an essential asset for any pizza business aiming to enhance its productivity and customer satisfaction.