Lincoln 1600 service manual REMOVAL, Installation & Adjustments

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REMOVAL, INSTALLATION & ADJUSTMENTS

MODEL SERIES 1600 ADVANTAGE

CAUTION !

BEFORE REMOVING OR INSTALLING ANY COMPONENT IN THE IMPINGER

OVEN BE SURE TO DISCONNECT ELECTRICAL POWER AND GAS SUPPLY

BURNER CONTROL - HONEYWELL - REPLACEMENT

A.Remove appropriate control box cover.

B.Remove wires from control, note wire number and location for re-assembly.

C.Remove four (4) screws from control and replace.

D.Reassemble in reverse order and check system operation.

BURNER BLOWER MOTOR - REPLACEMENT

A.Remove appropriate control box cover.

B.Unplug motor connector.

C.Remove three (3) screws from blower tube at burner housing.

D.Remove air shutter assy. from old motor for installation on new motor assy.

E.Reassemble in reverse order and check system operation.

NOTE: CHECK AIR SHUTTER ADJUSTMENT- should be set at 1/2 open.

HOT SURFACE IGNITER - REPLACEMENT

A.Remove appropriate control box cover.

B.Disconnect gas line at union.

C.Remove four (4) nuts from burner orifice bracket.

D.Remove tube for bypass flame.

E.Unplug connector at burner housing.

F.Remove three (3) screws from burner housing end cap and remove hot surface igniter and burner tube assy.

G.Replace igniter assembly and reassemble in reverse order. CAUTION: USE CARE NOT TO DAMAGE NEW IGNITER.

NOTE: Check all gas line fittings for leaks. Make sure connector is seated properly.

BURNER INDICATOR LIGHT (GAS) - REPLACEMENT

A.Remove control box cover

B.Remove two (2) wires from light housing.

C.Slide light housing sideways to remove.

D.Reassemble in reverse order and check system operation.

CONVEYOR CONTROL POTENTIOMETER (10K OHM) - REPLACEMENT

A.Remove control box cover

B.Loosen two (2) allen screws and remove knob by sliding off shaft.

C.Remove nut from potentiometer shaft and push out.

D.Unplug wire connector from conveyor control board.

E.Reassemble in reverse order and check system operation.

F.Recalibrate conveyor control board.

CONVEYOR CONTROL BOARD - REPLACEMENT

A.Shut off power at main breaker.

B.Remove control panel top and front cover.

C.Disconnect wiring (push on connectors) from control board, note proper location of connectors for reinstallation and exchange boards on the mounting bracket before reinstallation.

Low Profile – 1600-000-A Advantage Series Service Manual – Domestic

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Contents Impinger Conveyor Ovens Table of Contents Sequence of Operations / 1600-000-A, 1601-000-A GAS Ovens Troubleshooting GuidePage With Power on and Thermocouple Leads Page Page Page Schematic / 1600-000-A, 1601-000-A REMOVAL, Installation & Adjustments Conveyor Control Board Calibration Conveyor Drive Motor ReplacementHall Effect Sensor Replacement Fuseholder ReplacementMain Orifice Replacement GAS VALVE, Dual Safety ReplacementTemperature Regulating Valve Replacement Calibrate Temperature Temperature Control Potentiometer ReplacementON-OFF Switch Power Replacement Dual Temperature Display ReplacementTemperature Setting for NEW Temperature Control Board Relay ReplacementTHERMOSTAT, Cooling FAN Replacement Electronic Temperature Control ReplacementThermocouple Type J Replacement Cooling FAN Motor ReplacementMain FAN Motor Replacement BEARING, Conveyor Replacement Letter Description Parts / General 1600-000-A Advantage SeriesBlow UP / General 1600-000-A Advantage Series Parts / Control BOX, Right 1600-000-A, 1601-000-A Blow UP / Control BOX, Right 1600-000-A, 1601-000-A Parts / Control BOX, Left 1600-000-A, 1601-000-A Blow UP / Control BOX, Left 1600-000-A, 1601-000-A Parts / Oven Back 1600-000-A Series Blow UP / Oven Back 1600-000-A Series Parts / Conveyor 1600-000-A Series Blow UP / Conveyor 1600-000-A Series

1600 specifications

The Lincoln 1600, a remarkable offering from Lincoln Electric, stands as a testament to the company's commitment to excellence in welding technology. Designed for professionals and enthusiasts alike, this versatile welding machine boasts a range of features that cater to diverse welding applications.

One of the standout characteristics of the Lincoln 1600 is its robust construction. Built with durability in mind, the machine is engineered to withstand demanding environments, making it a reliable choice for industrial, commercial, and DIY projects. Its compact design enhances portability, allowing welders to easily transport the unit to different job sites without compromising performance.

Equipped with advanced inverter technology, the Lincoln 1600 offers efficient power usage while delivering consistent welding output. The inverter technology not only enhances energy efficiency but also allows for a wider input voltage range, ensuring optimal performance regardless of the power supply available.

Another key feature is its user-friendly interface. The Lincoln 1600 comes with intuitive controls that simplify the setup process, making it accessible for both beginners and experienced welders. The clear display provides real-time feedback on voltage and amperage settings, allowing users to fine-tune their welding parameters for precise results.

The machine supports multiple welding processes, including MIG, TIG, and stick welding. This versatility makes it suitable for a variety of materials, including steel, aluminum, and more, expanding its range of applications. Furthermore, the Lincoln 1600 is compatible with a selection of welding wires and electrodes, giving users the flexibility to choose the best consumables for their projects.

Safety features are also prominent in the Lincoln 1600. The machine is equipped with overcurrent protection and thermal overload shutdown, protecting both the welder and the equipment from damage due to excessive heat or electrical load. These safety measures ensure that users can work confidently, knowing they are safeguarded during operation.

In conclusion, the Lincoln 1600 combines robust construction, advanced technology, and user-centric design to deliver a top-tier welding experience. Its adaptability across multiple welding processes and materials, complemented by essential safety features, positions it as an invaluable tool for anyone serious about welding. Whether for professional or personal use, the Lincoln 1600 is a machine that promises reliability and performance, making it a worthy addition to any welder's arsenal.