Lincoln 1600 service manual

Page 8

Conveyor speed

Power Supply

Check power supply at the DC control board for the 120 VAC

varying or intermittent

 

at board terminals L1 and L2.

 

Motor Control Board

Place the test meter probes on terminals A+ and A-. (With

 

 

speed potentiometer set to maximum speed (Approximately 2

 

 

min.) The meter reading should be approximately 100 VDC

 

 

(±3%), if voltage is not steady within limits, then the board is

 

 

probably bad. Always check the speed pot., be sure it is okay

 

 

before changing a board. This test is not always 100%

 

 

accurate as this test is not performed at operating speeds.

 

 

However, this test is the best method currently available.

 

DC Gearmotor

If the DC control board is steady then the problem may be the

 

 

motor or gearbox. Check the brushes in the motor for

 

 

excessive arching and/or unusual wear. Check the motor and

 

 

gearbox from instruction located under "possible cause" listing

 

 

"conveyor gear motor."

 

Magnet

Check to insure that the magnet (cemented to shaft of

 

 

conveyor drive motor) has not been damaged, or come loose

 

 

from motor shaft. Replace as needed.

 

Hall Effect Sensor

Check for any physical damage to hall effect sensor (mounted

 

 

on conveyor drive motor.) Check all wiring and connections

 

 

for damage. Check all connections for tightness or proper

 

 

location. Replace as needed. Connect new hall effect to

 

 

system and check for steady operation.

8

Low Profile – 1600-000-A Advantage Series Service Manual – Domestic

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Contents Impinger Conveyor Ovens Table of Contents Sequence of Operations / 1600-000-A, 1601-000-A Troubleshooting Guide GAS OvensPage With Power on and Thermocouple Leads Page Page Page Schematic / 1600-000-A, 1601-000-A REMOVAL, Installation & Adjustments Conveyor Drive Motor Replacement Hall Effect Sensor ReplacementFuseholder Replacement Conveyor Control Board CalibrationMain Orifice Replacement GAS VALVE, Dual Safety ReplacementTemperature Regulating Valve Replacement Temperature Control Potentiometer Replacement ON-OFF Switch Power ReplacementDual Temperature Display Replacement Calibrate TemperatureRelay Replacement THERMOSTAT, Cooling FAN ReplacementElectronic Temperature Control Replacement Temperature Setting for NEW Temperature Control BoardThermocouple Type J Replacement Cooling FAN Motor ReplacementMain FAN Motor Replacement BEARING, Conveyor Replacement Parts / General 1600-000-A Advantage Series Letter DescriptionBlow UP / General 1600-000-A Advantage Series Parts / Control BOX, Right 1600-000-A, 1601-000-A Blow UP / Control BOX, Right 1600-000-A, 1601-000-A Parts / Control BOX, Left 1600-000-A, 1601-000-A Blow UP / Control BOX, Left 1600-000-A, 1601-000-A Parts / Oven Back 1600-000-A Series Blow UP / Oven Back 1600-000-A Series Parts / Conveyor 1600-000-A Series Blow UP / Conveyor 1600-000-A Series

1600 specifications

The Lincoln 1600, a remarkable offering from Lincoln Electric, stands as a testament to the company's commitment to excellence in welding technology. Designed for professionals and enthusiasts alike, this versatile welding machine boasts a range of features that cater to diverse welding applications.

One of the standout characteristics of the Lincoln 1600 is its robust construction. Built with durability in mind, the machine is engineered to withstand demanding environments, making it a reliable choice for industrial, commercial, and DIY projects. Its compact design enhances portability, allowing welders to easily transport the unit to different job sites without compromising performance.

Equipped with advanced inverter technology, the Lincoln 1600 offers efficient power usage while delivering consistent welding output. The inverter technology not only enhances energy efficiency but also allows for a wider input voltage range, ensuring optimal performance regardless of the power supply available.

Another key feature is its user-friendly interface. The Lincoln 1600 comes with intuitive controls that simplify the setup process, making it accessible for both beginners and experienced welders. The clear display provides real-time feedback on voltage and amperage settings, allowing users to fine-tune their welding parameters for precise results.

The machine supports multiple welding processes, including MIG, TIG, and stick welding. This versatility makes it suitable for a variety of materials, including steel, aluminum, and more, expanding its range of applications. Furthermore, the Lincoln 1600 is compatible with a selection of welding wires and electrodes, giving users the flexibility to choose the best consumables for their projects.

Safety features are also prominent in the Lincoln 1600. The machine is equipped with overcurrent protection and thermal overload shutdown, protecting both the welder and the equipment from damage due to excessive heat or electrical load. These safety measures ensure that users can work confidently, knowing they are safeguarded during operation.

In conclusion, the Lincoln 1600 combines robust construction, advanced technology, and user-centric design to deliver a top-tier welding experience. Its adaptability across multiple welding processes and materials, complemented by essential safety features, positions it as an invaluable tool for anyone serious about welding. Whether for professional or personal use, the Lincoln 1600 is a machine that promises reliability and performance, making it a worthy addition to any welder's arsenal.
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