Lincoln 1600 service manual Cooling FAN Motor Replacement, Main FAN Motor Replacement

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COOLING FAN MOTOR - REPLACEMENT

A.Remove appropriate control box cover.

B.Remove mounting screws.

C.Unplug electrical connector and remove fan motor assembly.

D.Reassemble in reverse order and check system operation.

MAIN FAN MOTOR - REPLACEMENT

A.Shut off gas supply and remove gas line and manifold lines from back of oven.

B.Remove screws from motor cover housing and lift off.

NOTE: When ovens are stacked, all motor cover housings are fastened together.

C.Unplug power connector .

D.Unplug thermocouple.

E.Unplug two (2) motor connectors.

F.Remove eight (8) bolts from oven back (4 left, 4 right) and lift out.

G.Remove one (1) screw from fan hub and slide fan blade off of motor shaft. (Note location of fan blade for reinstallation).

H.Loosen lock nuts on cone. Remove two mounting bolts and remove motor from back assy.

I.Remove four (4) hex head screws from motor mount bracket. Remove motor mount from motor and reinstall on new motor.

J.Reassemble in reverse order. NOTE:

1.Make sure motor is centered in back housing.

2.Verify correct location of fan blade and that it is not hitting fan shroud.

3.Make sure all connectors are properly seated and making good contact.

4.When reinstalling gas manifold across back of oven, check all fittings for leaks.

K.Check system operation (allow 30 minute preheat for all checks).

NOTE: Position of the fan on the motor shaft will be 1.875" from the top of the oven back cone to the blade spider assembly on the fan hub. (See drawing below.)

1.875 INCH FROM CONE TO FAN SPIDER

THERMOCOUPLE (TYPE J) - REPLACEMENT

A.Remove control box covers. Remove motor cover and remove oven back to access thermocouple.

NOTE: Removal of oven back assy. is required to replace thermocouples.

B.Remove thermocouple from wire form in oven chamber and remove from chamber. NOTE: R. H. Thermocouple (viewed from front) is connected directly to the temperature control board, remove two (2) wires, make note of wire colors (terminal #6 is White + and terminal #7 is Red-) and location for reinstallation. When changing L.H. Thermocouple (viewed from front), the back motor cover must also be removed to gain access to the thermocouple connector plug.

C.Reassemble in reverse order making sure bulb is placed securely in the wire form in the oven chamber.

D.Check system operation, recalibrate as needed. NOTE: The R.H. and L.H. Thermocouples have different connectors on the wire ends and must be ordered accordingly.

INFORMATION:

When two wires composed of dissimilar metals are joined together and one of the ends is heated, a continuous current flow is generated. We use an iron constant (Type J) thermocouple. The iron wire increases the number of dissimilar junctions in the circuit.

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Low Profile – 1600-000-A Advantage Series Service Manual – Domestic

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Contents Impinger Conveyor Ovens Table of Contents Sequence of Operations / 1600-000-A, 1601-000-A Troubleshooting Guide GAS OvensPage With Power on and Thermocouple Leads Page Page Page Schematic / 1600-000-A, 1601-000-A REMOVAL, Installation & Adjustments Conveyor Drive Motor Replacement Hall Effect Sensor ReplacementFuseholder Replacement Conveyor Control Board CalibrationTemperature Regulating Valve Replacement GAS VALVE, Dual Safety ReplacementMain Orifice Replacement Temperature Control Potentiometer Replacement ON-OFF Switch Power ReplacementDual Temperature Display Replacement Calibrate TemperatureRelay Replacement THERMOSTAT, Cooling FAN ReplacementElectronic Temperature Control Replacement Temperature Setting for NEW Temperature Control BoardMain FAN Motor Replacement Cooling FAN Motor ReplacementThermocouple Type J Replacement BEARING, Conveyor Replacement Parts / General 1600-000-A Advantage Series Letter DescriptionBlow UP / General 1600-000-A Advantage Series Parts / Control BOX, Right 1600-000-A, 1601-000-A Blow UP / Control BOX, Right 1600-000-A, 1601-000-A Parts / Control BOX, Left 1600-000-A, 1601-000-A Blow UP / Control BOX, Left 1600-000-A, 1601-000-A Parts / Oven Back 1600-000-A Series Blow UP / Oven Back 1600-000-A Series Parts / Conveyor 1600-000-A Series Blow UP / Conveyor 1600-000-A Series

1600 specifications

The Lincoln 1600, a remarkable offering from Lincoln Electric, stands as a testament to the company's commitment to excellence in welding technology. Designed for professionals and enthusiasts alike, this versatile welding machine boasts a range of features that cater to diverse welding applications.

One of the standout characteristics of the Lincoln 1600 is its robust construction. Built with durability in mind, the machine is engineered to withstand demanding environments, making it a reliable choice for industrial, commercial, and DIY projects. Its compact design enhances portability, allowing welders to easily transport the unit to different job sites without compromising performance.

Equipped with advanced inverter technology, the Lincoln 1600 offers efficient power usage while delivering consistent welding output. The inverter technology not only enhances energy efficiency but also allows for a wider input voltage range, ensuring optimal performance regardless of the power supply available.

Another key feature is its user-friendly interface. The Lincoln 1600 comes with intuitive controls that simplify the setup process, making it accessible for both beginners and experienced welders. The clear display provides real-time feedback on voltage and amperage settings, allowing users to fine-tune their welding parameters for precise results.

The machine supports multiple welding processes, including MIG, TIG, and stick welding. This versatility makes it suitable for a variety of materials, including steel, aluminum, and more, expanding its range of applications. Furthermore, the Lincoln 1600 is compatible with a selection of welding wires and electrodes, giving users the flexibility to choose the best consumables for their projects.

Safety features are also prominent in the Lincoln 1600. The machine is equipped with overcurrent protection and thermal overload shutdown, protecting both the welder and the equipment from damage due to excessive heat or electrical load. These safety measures ensure that users can work confidently, knowing they are safeguarded during operation.

In conclusion, the Lincoln 1600 combines robust construction, advanced technology, and user-centric design to deliver a top-tier welding experience. Its adaptability across multiple welding processes and materials, complemented by essential safety features, positions it as an invaluable tool for anyone serious about welding. Whether for professional or personal use, the Lincoln 1600 is a machine that promises reliability and performance, making it a worthy addition to any welder's arsenal.