Lincoln 1600 service manual Relay Replacement, THERMOSTAT, Cooling FAN Replacement

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RELAY - REPLACEMENT

A.Remove control box cover.

B.Remove wires from relay, note wire numbers and location for reinstallation.

C.Remove two (2) screws from relay base and replace relay.

D.Reassemble in reverse order making sure wire connectors are properly seated.

E.Check system operation.

THERMOSTAT, COOLING FAN - REPLACEMENT

A.Remove appropriate control box cover.

B.Remove two (2) wires from thermostat, note wire number and location.

C.Remove two (2) mounting screws and replace thermostat.

D.Reassemble in reverse order and check system operation.

ELECTRONIC TEMPERATURE CONTROL - REPLACEMENT

A.Remove control box cover and front panel.

B.Identify correct control and remove wires from control. Note wire number and location for reinstallation.

C.Remove temperature control from mounting tabs.

D.Reassemble in reverse order and check system operation.

TEMPERATURE SETTING FOR NEW TEMPERATURE CONTROL BOARD

digital

 

thermometer

 

 

temperature

 

adjust pot.

+

+

 

 

-

-

thermocouple

 

 

type J

PROCEDURE FOR SETTING MAXIMUM TEMPERATURE POTENTIOMETER (P6)

NOTE: When replacing temp control, turn oven temperature control to its maximum heat position and allow 30 minute preheat before calibrating. Connect temperature probe to the oven thermocouple leads at the temperature control board and adjust potentiometer to a

maximum temperature of 600°F (315°C). (See Diagram Above)

HIGH LIMIT THERMOSTAT - REPLACEMENT

A.Remove appropriate control box cover.

B.Remove two (2) wires from thermostat, note wire numbers and location for reinstallation.

C.Remove screws from bracket and remove thermostat.

D.Reassemble in reverse order and check system operation.

NOTE: Depress reset button to insure thermostat is set for operation.

Low Profile – 1600-000-A Advantage Series Service Manual – Domestic

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Contents Impinger Conveyor Ovens Table of Contents Sequence of Operations / 1600-000-A, 1601-000-A GAS Ovens Troubleshooting GuidePage With Power on and Thermocouple Leads Page Page Page Schematic / 1600-000-A, 1601-000-A REMOVAL, Installation & Adjustments Conveyor Control Board Calibration Conveyor Drive Motor ReplacementHall Effect Sensor Replacement Fuseholder ReplacementGAS VALVE, Dual Safety Replacement Temperature Regulating Valve ReplacementMain Orifice Replacement Calibrate Temperature Temperature Control Potentiometer ReplacementON-OFF Switch Power Replacement Dual Temperature Display ReplacementTemperature Setting for NEW Temperature Control Board Relay ReplacementTHERMOSTAT, Cooling FAN Replacement Electronic Temperature Control ReplacementCooling FAN Motor Replacement Main FAN Motor ReplacementThermocouple Type J Replacement BEARING, Conveyor Replacement Letter Description Parts / General 1600-000-A Advantage SeriesBlow UP / General 1600-000-A Advantage Series Parts / Control BOX, Right 1600-000-A, 1601-000-A Blow UP / Control BOX, Right 1600-000-A, 1601-000-A Parts / Control BOX, Left 1600-000-A, 1601-000-A Blow UP / Control BOX, Left 1600-000-A, 1601-000-A Parts / Oven Back 1600-000-A Series Blow UP / Oven Back 1600-000-A Series Parts / Conveyor 1600-000-A Series Blow UP / Conveyor 1600-000-A Series

1600 specifications

The Lincoln 1600, a remarkable offering from Lincoln Electric, stands as a testament to the company's commitment to excellence in welding technology. Designed for professionals and enthusiasts alike, this versatile welding machine boasts a range of features that cater to diverse welding applications.

One of the standout characteristics of the Lincoln 1600 is its robust construction. Built with durability in mind, the machine is engineered to withstand demanding environments, making it a reliable choice for industrial, commercial, and DIY projects. Its compact design enhances portability, allowing welders to easily transport the unit to different job sites without compromising performance.

Equipped with advanced inverter technology, the Lincoln 1600 offers efficient power usage while delivering consistent welding output. The inverter technology not only enhances energy efficiency but also allows for a wider input voltage range, ensuring optimal performance regardless of the power supply available.

Another key feature is its user-friendly interface. The Lincoln 1600 comes with intuitive controls that simplify the setup process, making it accessible for both beginners and experienced welders. The clear display provides real-time feedback on voltage and amperage settings, allowing users to fine-tune their welding parameters for precise results.

The machine supports multiple welding processes, including MIG, TIG, and stick welding. This versatility makes it suitable for a variety of materials, including steel, aluminum, and more, expanding its range of applications. Furthermore, the Lincoln 1600 is compatible with a selection of welding wires and electrodes, giving users the flexibility to choose the best consumables for their projects.

Safety features are also prominent in the Lincoln 1600. The machine is equipped with overcurrent protection and thermal overload shutdown, protecting both the welder and the equipment from damage due to excessive heat or electrical load. These safety measures ensure that users can work confidently, knowing they are safeguarded during operation.

In conclusion, the Lincoln 1600 combines robust construction, advanced technology, and user-centric design to deliver a top-tier welding experience. Its adaptability across multiple welding processes and materials, complemented by essential safety features, positions it as an invaluable tool for anyone serious about welding. Whether for professional or personal use, the Lincoln 1600 is a machine that promises reliability and performance, making it a worthy addition to any welder's arsenal.
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