Bunn ULTRA-1 manual SERVICEcont, Auger Motors, Motor Coil Resistance

Page 23

SERVICE(cont.)

AUGER MOTORS

ULTRA-2 shown

FIG. 1 AUGER MOTORS

P1341

 

Location

The auger motors are located at the upper rear of the dispenser chassis inside the auger motor covers.

Test Procedures

1.Remove the hopper from the same side as the motor to be tested.

2.Turn “ON” the appropriate auger switch.

3.Nudge the auger to start it turning.

If the auger doesn’t turn, replace the motor.

If auger starts to turn, replace the start capacitor.

WARNING: The compressor start capacitor must be properly discharged before removing. This is most commonly done on low voltage capacitors by shorting across the terminals with a screwdriver.

Removal and Replacement

1.Remove the two #8 locking screws securing the auger motor cover to the cooling drum mount assembly.

2.Remove the cover and set aside for reassembly.

3.Remove the #8 locking screw on the lower right side of the auger motor mounting bracket securing the auger motor run capacitor. Set capacitor aside with wires at- tached.

4.Disconnect the auger motor terminal from the terminal on the main wiring harness.

5.Remove the three remaining #8 locking screws secur- ing the auger motor mounting bracket to cooling drum mounting bracket.

6.Remove motor with mounting bracket, drip tray, split pin and torsion spring bearing as an assembly.

NOTE: When removing or installing the motor be sure the split pin in the motor shaft is turned to a position that will clear the torque sensor circuit board.

7.Install new motor with mounting bracket, drip tray, split pin and torsion spring bearing using three #8 locking screws onto the cooling drum bracket.

8.Install the auger motor capacitor on the lower right side of the auger mounting bracket, using the remaining #8 locking screw.

9.Connect the auger motor terminal to the terminal on the main wiring harness.

10.Refer to Fig. 2 when reconnecting the wires.

ULTRA-2 LEFT AUGER MOTOR

J1-1 BRN/WHI to Left Auger Motor Capacitor

J1-2 BRN/BLK to J5-3 of Control Board

J1-3 WHI to Main Harness

ULTRA-2 RIGHT AUGER MOTOR

J1-1 WHI/RED to Right Auger Motor Capacitor

J1-2 RED/BLK to J5-1 of Control Board

J1-3 WHI to Main Harness

J1-1

Boost Coil

ULTRA-1 AUGER MOTOR

J1-1 BRN/WHI to Auger Motor Capacitor

J1-2

Run Coil

J1-2 BRN/BLK to J10-9 of Control Board

J1-3

Common

J1-3 WHI to Main Harness

 

 

FIG. 2 AUGER MOTOR TERMINALS

MOTOR COIL RESISTANCE

J1-3 to:

J1-1 = 58 ohms

J1-2 = 58 ohms

WHITE

BLACK

RED

23

41084 102709

 

Image 23
Contents Phone 217 529-6601 FAX 217 ULTRA-1 ULTRA-2BUNN-O-MATIC Commercial Product Warranty User Notices ContentsIntroduction Temp & Torque Screen Operating Controls ULTRA-1 Operating Controls ULTRA-2 Switch upper left corner of the control padOne side of the handle first, then Recommended Daily Cleaning ULTRA-2 shownOther and disconnect from Be taken when handling Hopper From the rear of the drum Under spring tension. SpreadAuger nose Recommended Daily CleaningDrums and press the seals Firmly into place as shownMaterials required Auto-fill Cleaning Instructions With Brixing Pump InstalledSanitizing Procedure Normal Operation Preventive MaintenanceDescription Required Regular Maintenance Semi AnnualKit Contents InstructionsRequired Regular Maintenance Board TroubleshootingNo Power Done Adjust Clean Troubleshooting Chills but Won’t freezeSet into DAY mode Set into ICE mode Is display showingYes Dirty? Check fan Have a certified Troubleshooting No cooling At allBrix ratio Too much Troubleshooting Freezes, but not Thick enoughAdjust thickness Screen higher Auger won’t turn Troubleshooting NoiseAuger jumping Check fan Drum alignment Check auger shaft bushingsTorque Sensor Shorted Torque Sensor Open TroubleshootingTorque Sensor Error Torque Sensor ErrorTemperature Sensor Open Troubleshooting Temperature Sensor ErrorTemperature Sensor Shorted Monthly reminder Troubleshooting Clean Filter MessagesFilter Needs Cleaning Freezing is DisabledComponent Access Panels ServiceMotor Coil Resistance SERVICEcontAuger Motors Auger Motor Capacitors Auger Motor CapacitorAuger Shaft Assembly Auger Shaft AssemblyRemove and clean condenser air filter, Fig Service Auger Shaft ASSEMBLYcontLocation Test ProceduresRemove the wires from the circuit breaker Circuit Breaker120V Compressors 230V Compressors Compressor Start Relay Terminals Service Compressor Assy Compressor Embraco ULTRA-2Model T-2168 Service Compressor Embraco ULTRA-2Model T-2155 Secure compressor to the dispenser chassis using four Compressor Thermal Compressor Appliances ULTRA-1Relay Terminals Service Service Compressor Danfoss ULTRA-1B Compressor Capacitor Terminals Service Relay or Contactor on Early Models Control Board ULTRA-2 Control BoardCooling Drum Shipping Support Cooling Drum AlignmentFAN ULTRA-2 Front of the condenser Test ProceduresUse cable ties to secure wires away from fan blades FAN FAN ULTRA-1Alternate Test HOT GAS Temperature SensorLamp Cord Assy Lamp Cord WiresLamp Cord Connector Lamp Cord ConnectorLamp HOLDER/SOCKET Assembly Lamp HOLDER/SOCKET AssemblyULTRA-2 ULTRA-1 Lamp RelayRibbon Cable Membrane Switch ULTRA-2Refer to and connect the ribbon cable to the Control Board Membrane Switch ULTRA-1WHI from Main Harness SolenoidsTemperature Sensor Temperature SensorDo not Turn on Augers Remove the cover and set aside for reassemblyTorque Sensor Circuit Board Load TransformerCoolant Schematic ULTRA-1 Coolant Schematic ULTRA-2 TH1 & MOV4 Controls Auger Triac MAP for ULTRA-1ULTRA-1 Triacs TH6 & MOV6 Controls Right Auger Triac Maps for ULTRA-2Liquid AUTO-FILL Board ULTRA-2 Triacs Input and Output Chart ULTRA-1 41084 Input and Output Chart ULTRA-2 41084 41084
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ULTRA-1 specifications

The Bunn ULTRA-1 is a state-of-the-art coffee brewing system designed for commercial use, offering an unmatched combination of speed, efficiency, and flavor extraction. This single-serve coffee brewer is tailored for businesses that require high-quality coffee brews in a fast-paced environment, such as cafes, restaurants, and office kitchens.

One of the standout features of the Bunn ULTRA-1 is its ability to brew up to 14 different cup sizes, accommodating various customer preferences. This flexibility allows operators to serve everything from small espresso shots to larger coffee servings, making it a versatile addition to any beverage-serving establishment. At the heart of this brewing system is Bunn's patented brewing technology, which ensures precise water temperature and ideal brew time, optimizing the extraction process for a full-bodied flavor profile.

The ULTRA-1 is equipped with a large, easy-to-read LCD screen that provides real-time feedback, allowing users to monitor brewing progress, select cup sizes, and customize brewing parameters. This intuitive interface simplifies operation, reducing the learning curve for new staff members and enhancing overall efficiency during peak hours.

Another innovative aspect of the Bunn ULTRA-1 is its advanced thermal carafe system, which keeps brewed coffee at the optimal serving temperature without the need for a traditional warming plate. This technology helps preserve the coffee's rich flavor and aroma by preventing it from becoming bitter or stale due to prolonged exposure to heat.

The ULTRA-1 emphasizes ease of maintenance with its removable brew chamber and drip tray, allowing for quick cleaning and routine upkeep. Additionally, the brewer features a self-diagnostic system, alerting operators to any potential issues, further minimizing downtime.

From its sleek design to its robust construction, the Bunn ULTRA-1 combines aesthetics and durability, making it a reliable choice for any coffee-centric business. The compact design ensures it can fit on counters without taking up excessive space, while its stainless steel components provide longevity and resistance to wear and tear.

In conclusion, the Bunn ULTRA-1 stands out in the crowded market of commercial coffee brewers due to its advanced technology, versatility, and user-friendly features. It is designed to meet the demands of modern coffee service while ensuring that every cup brewed meets the highest standards for taste and quality.