Bunn ULTRA-1 manual Torque Sensor Circuit Board, Do not Turn on Augers

Page 53

SERVICE (cont.)

TORQUE SENSOR CIRCUIT BOARD

ULTRA-2 shown

FIG. 63 TORQUE SENSOR CIRCUIT BOARD P1341

Location:

The torque sensor circuit board is located on the rear of the cooling drum mount just left of center.

Test Procedures:

1.Place black meter lead at J1-3 (common) and red lead at J1-1 (signal). Set meter to 10 - 20volts DC scale. Turn on power switch.

DO NOT TURN ON AUGERS!

2.Using a strip of paper, momentarily block the light path between red LED and white phototransistor. If the meter displays 5vdc when blocked and 0v when unblocked, then the Torque Sensor is good. If there is no 5vdc reading, verify that both red and white sensors are clean.

3.If there is still no 5vdc reading when blocked, place the red meter lead at J1-2 and verify that there is 4.5vdc supplied to Torque Sensor. If there is no 5vdc supplied, check wiring between control board and Torque Sensor. If wiring is ok, then replace the main control board.

1.Ultra-2 Left Signal (WHI/GRY)

1.Ultra-2 Right Signal (WHI/GRN)

1.Ultra-1 Signal (WHI/GRY)

2. (+) 5vdc (BLU)

3. (-) common (WHI/BLK)

1

J1

L.E.D.

PHOTOTRANSISTOR

FIG. 64 TORQUE SENSOR CIRCUIT

BOARD TERMINALS

Removal and Replacement:

1.Remove the two #8-32 locking screws securing the auger motor cover to the cooling drum mount.

2.Remove the cover and set aside for reassembly.

3.Remove the #8 locking screw on the lower right side of the auger motor mounting bracket securing the auger motor run capacitor. Set capacitor aside with wires attached.

4.Disconnect the auger motor plug from the connector on the main wiring harness.

5.Remove the three remaining #8 locking screws securing the auger motor mounting bracket to cooling drum mounting bracket.

6.Remove motor with mounting bracket, split pin/

torsion spring bearings as an assembly and set aside for reassembly.

NOTE: When removing or installing the motor be sure the split pin in the motor shaft is turned to a position that will clear the torque sensor circuit board.

7.Disconnect the plug from the dispenser main wiring harness to the torque sensor circuit board.

8.Remove the #8-32 locking screw and washer secur- ing torque sensor circuit board to the cooling drum mount.

9.Remove torque sensor circuit board and discard.

10.Install new torque sensor circuit board in the slot in the rear of the cooling drum mount and secure with a #8-32 locking screw and washer.

11.Refer to Fig. 42 and reconnect the wires.

12.Reinstall motor with mounting bracket, drip tray, split pin and torsion spring bearings using three #8 locking screws onto the cooling drum bracket.

13.Install the auger motor capacitor on the lower right side of the auger mounting bracket using the remaining #8 locking screw.

14.Connect the auger motor terminal to the terminal on the main wiring harness.

15.Refer to Fig. 64 when reconnecting the wires.

16.Position the auger motor cover on the cooling drum mount and secure with two #8-32 locking screws.

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41084 102709

 

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Contents Phone 217 529-6601 FAX 217 ULTRA-1 ULTRA-2BUNN-O-MATIC Commercial Product Warranty User Notices ContentsIntroduction Temp & Torque Screen Operating Controls ULTRA-1 Operating Controls ULTRA-2 Switch upper left corner of the control padOther and disconnect from Be taken when handling Hopper Recommended Daily Cleaning ULTRA-2 shownFrom the rear of the drum Under spring tension. Spread One side of the handle first, thenDrums and press the seals Recommended Daily CleaningFirmly into place as shown Auger noseMaterials required Auto-fill Cleaning Instructions With Brixing Pump InstalledSanitizing Procedure Normal Operation Preventive MaintenanceKit Contents Required Regular Maintenance Semi AnnualInstructions DescriptionRequired Regular Maintenance Board TroubleshootingNo Power Set into DAY mode Troubleshooting Chills but Won’t freezeSet into ICE mode Is display showing Done Adjust CleanYes Dirty? Check fan Have a certified Troubleshooting No cooling At allBrix ratio Too much Troubleshooting Freezes, but not Thick enoughAdjust thickness Screen higher Auger jumping Check fan Troubleshooting NoiseDrum alignment Check auger shaft bushings Auger won’t turnTorque Sensor Error TroubleshootingTorque Sensor Error Torque Sensor Shorted Torque Sensor OpenTemperature Sensor Open Troubleshooting Temperature Sensor ErrorTemperature Sensor Shorted Filter Needs Cleaning Troubleshooting Clean Filter MessagesFreezing is Disabled Monthly reminderComponent Access Panels ServiceMotor Coil Resistance SERVICEcontAuger Motors Auger Motor Capacitors Auger Motor CapacitorAuger Shaft Assembly Auger Shaft AssemblyRemove and clean condenser air filter, Fig Service Auger Shaft ASSEMBLYcontRemove the wires from the circuit breaker Test ProceduresCircuit Breaker Location120V Compressors 230V Compressors Compressor Start Relay Terminals Service Compressor Assy Compressor Embraco ULTRA-2Model T-2168 Service Compressor Embraco ULTRA-2Model T-2155 Secure compressor to the dispenser chassis using four Compressor Thermal Compressor Appliances ULTRA-1Relay Terminals Service Service Compressor Danfoss ULTRA-1B Compressor Capacitor Terminals Service Relay or Contactor on Early Models Control Board ULTRA-2 Control BoardCooling Drum Shipping Support Cooling Drum AlignmentFAN ULTRA-2 Front of the condenser Test ProceduresUse cable ties to secure wires away from fan blades FAN FAN ULTRA-1Alternate Test HOT GAS Temperature SensorLamp Cord Assy Lamp Cord WiresLamp Cord Connector Lamp Cord ConnectorLamp HOLDER/SOCKET Assembly Lamp HOLDER/SOCKET AssemblyULTRA-2 ULTRA-1 Lamp RelayRibbon Cable Membrane Switch ULTRA-2Refer to and connect the ribbon cable to the Control Board Membrane Switch ULTRA-1WHI from Main Harness SolenoidsTemperature Sensor Temperature SensorDo not Turn on Augers Remove the cover and set aside for reassemblyTorque Sensor Circuit Board Load TransformerCoolant Schematic ULTRA-1 Coolant Schematic ULTRA-2 TH1 & MOV4 Controls Auger Triac MAP for ULTRA-1ULTRA-1 Triacs TH6 & MOV6 Controls Right Auger Triac Maps for ULTRA-2Liquid AUTO-FILL Board ULTRA-2 Triacs Input and Output Chart ULTRA-1 41084 Input and Output Chart ULTRA-2 41084 41084
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ULTRA-1 specifications

The Bunn ULTRA-1 is a state-of-the-art coffee brewing system designed for commercial use, offering an unmatched combination of speed, efficiency, and flavor extraction. This single-serve coffee brewer is tailored for businesses that require high-quality coffee brews in a fast-paced environment, such as cafes, restaurants, and office kitchens.

One of the standout features of the Bunn ULTRA-1 is its ability to brew up to 14 different cup sizes, accommodating various customer preferences. This flexibility allows operators to serve everything from small espresso shots to larger coffee servings, making it a versatile addition to any beverage-serving establishment. At the heart of this brewing system is Bunn's patented brewing technology, which ensures precise water temperature and ideal brew time, optimizing the extraction process for a full-bodied flavor profile.

The ULTRA-1 is equipped with a large, easy-to-read LCD screen that provides real-time feedback, allowing users to monitor brewing progress, select cup sizes, and customize brewing parameters. This intuitive interface simplifies operation, reducing the learning curve for new staff members and enhancing overall efficiency during peak hours.

Another innovative aspect of the Bunn ULTRA-1 is its advanced thermal carafe system, which keeps brewed coffee at the optimal serving temperature without the need for a traditional warming plate. This technology helps preserve the coffee's rich flavor and aroma by preventing it from becoming bitter or stale due to prolonged exposure to heat.

The ULTRA-1 emphasizes ease of maintenance with its removable brew chamber and drip tray, allowing for quick cleaning and routine upkeep. Additionally, the brewer features a self-diagnostic system, alerting operators to any potential issues, further minimizing downtime.

From its sleek design to its robust construction, the Bunn ULTRA-1 combines aesthetics and durability, making it a reliable choice for any coffee-centric business. The compact design ensures it can fit on counters without taking up excessive space, while its stainless steel components provide longevity and resistance to wear and tear.

In conclusion, the Bunn ULTRA-1 stands out in the crowded market of commercial coffee brewers due to its advanced technology, versatility, and user-friendly features. It is designed to meet the demands of modern coffee service while ensuring that every cup brewed meets the highest standards for taste and quality.
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