Bunn FMD-4, FMD-5 manual Auxillary Control Board FMD DBC-3 only

Page 17

SERVICE (cont.)

AUXILLARY CONTROL BOARD (FMD DBC-3 only)

P4102.40

FIG. 6 AUXILIARY CONTROL BOARD

Location:

The auxiliary control board is located behind the lower front access cover, mounted on the rear side of the component bracket.

Hot Water Dispense

Test Procedure:

1.Disconnect the dispenser from the power source.

2.With a voltmeter, and using the component mount- ing bracket as a reference (-), back probe check for voltage at pin 1 (red wire) of J1. Connect the dispenser to the power source. The indication must be approximately 37 volts dc.

3.Disconnect the dispenser from the power source.

If voltage is present as described, proceed to step 5. If voltage is not present as described, refer to the wiring diagram and check the dispenser wiring harness.

4.Back probe check the voltage across pins 2 (black wire) and 5 (white wire) of the six pin J2 connector on the wiring harness with a voltmeter. Connect the dispenser to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models

b)120 volts ac for three wire 120/208 or 120/240 volt models

c)240 volts ac for two wire 240 volt models.

d)230 volts ac for two wire 230 volt models.

5.Disconnect the dispenser from the power source. If voltage is present as described, proceed to step 6. If voltage is not present as described, refer to the wiring diagram and check the dispenser wiring harness.

6.Check the voltage across the terminals of the hot water dispense solenoid with a voltmeter. Connect the dispenser to the power source. Press the hot water dispense switch. The indication must be:

a)120 volts ac for two wire 120 volt models

b)120 volts ac for three wire 120/208 or 120/240 volt models

c)240 volts ac for two wire 240 volt models.

d)230 volts ac for two wire 230 volt models.

7.Disconnect the dispenser from the power source.

If voltage is present as described the hot water dispense circuitry is operating properly. If voltage is not present as described, replace the auxiliary control board.

Ready Light Circuit

Test Procedure:

1.Disconnect the dispenser from the power source.

2.With a voltmeter, and using the component mount- ing bracket as a reference (-), back probe check for voltage at pin 1 (red wire) of J1. Connect the dispenser to the power source. The indication must be approximately 37 volts dc.

3.Disconnect the dispenser from the power source.

If voltage is present as described, proceed to step 4. If voltage is not present as described, refer to the wiring diagram and check the dispenser wiring harness.

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42672 122209

 

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Contents Phone 217 529-6601 FAX 217 FMD SeriesExcluding regular maintenance items BUNN-O-MATIC Commercial Product WarrantyIntroduction Cleaning Required Regular Maintenance Problem Probable Cause Product will not dispense ProblemLevel Control Board and Probe FMD-1 RemedyProblem Probable Cause Remedy Troubleshooting Install a regulator if necessary to Product overflows container Dispense SwitchExcess dust Fan Refer to Service Procedures. See42672 20,23 Component AccessAccess Panels SERVICEcont Location Service Auger Drive Components all Models Test Procedures Auger Motor Auger Drive Components ServiceSpacer Auger Motor Hopper Base Dust Seal Washer Retainer Clip Panel RED to Control BoardRinse and dry each item thoroughly Remove auger drive shaft bushing from hopperBushing Panel Auger Drive Shaft Locknut Auger Motor BracketAuxillary Control Board FMD DBC-3 only Disconnect the dispenser from the power source Service Auxillary Control BoardBallast all Models ServiceControl Board Test Procedure Power SupplyHopper Motor Control Circuitry Check that the RINSE/RUN switch is in the Rinse positionConnectors on the control board Using four #6-32 keps nutsControl Board Control board to the component bracketControl Board Check that the rinse/run switch is in the run posi- tion Control Board Connectors Remove bulb from the tank Remove temperature probe from the tankLocation WHI to Main Control ThermostatBLK to Main If voltage is present as described, proceed to #7 Open the dispenser door and remove the bottom door coverIf voltage is present as described, proceed to #6 FMD DBC-2FD Digital Touch Control Switch FMD DBC-2,DBC-3FMD DBC-3 Connectors Digital Touch Control SwitchEMI Filter EMI Filter 230 Volt FMD DBC-3Vacuum FAN all Models Test ProceduresDisconnect the black and white wires from the fan terminals Frother and Whipper Motor Frother and Whipper Motor all Models except -2FDWill seat inside the whipper chamber Frother and Whipper MotorHopper Drive Board Hopper Drive Board FMD-1 onlyHopper Drive Board Terminals Disconnect the wires from the switch terminals HOT/COLD Switch Optional for FMD DBC-3Terminals Door Assy Upper Panel Lamp Holders Lower Panel Lamp Holder all ModelsLamp Starter and Socket Level Control Board and Level Probe FMD-1 only Reconnect the violet wire to terminalLevel Board Terminals Limit Thermostat Limit Thermostat all ModelsOverflow Protection Switch RINSE/RUN Switch Rinse /RUN Switch all ModelsCold Water Solenoid Terminals Solenoid Valve Cold Water Optional for FMD-2,-3,-4,-5Dispense Solenoid Valves P1637.40 Location Solenoid Valves Dispense all ModelsSolenoid Valve HOT Water Dispense Solenoid Valve FMD-2FD,DBC-2FD,-3,DBC-3Inlet Solenoid Valve Solenoid Valve Inlet all ModelsTank Heater all Models WHI or RED to Main BLK to Limit Wiring HarnessBRN/BLK from WHI from Main Harness Tank Heater Relay FMD-4,-5,120V Dispensers onlyTank Heater Switch Tank Heater Switch all ModelsRemove and discard the transformer Disconnected from the main wiring harnessTransformer all Models Q2 & MOV3 Controls Center Whipper Motor Q1 & MOV1 Controls Left Whipper MotorQ5 & MOV4 Controls Right Whipper Motor Q7 & MOV2 Controls Refill ValveBLK Schematic Wiring Diagram FMD-1WHI-16 Schematic Wiring Diagram FMD-1ASchematic Wiring Diagram FMD-2 Schematic Wiring Diagram FMD-2A Schematic Wiring Diagram FMD DBC-2 Freeze Dried W/HOT Water Schematic Wiring Diagram FMD-2FD 42672 42672 42672 42672 Schematic Wiring Diagram FMD DBC-3 With HOT Water Dispense Schematic Wiring Diagram Fmda DBC-3 With HOT Water Dispense 42672 42672 42672 42672 Schematic Wiring Diagram FMD-5A
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